Équipement industriel de nouvelle génération pour la fabrication de poudres par atomisation à électrode rotative plasma à grande vitesse (PREP)

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Présentation des caractéristiques de l'équipement

The Next-Generation Industrial High-Speed Plasma Rotating Electrode Atomization Powder Manufacturing Equipment (GSTPR-N) is designed for the mass production of fine powders (15-53μm) of nickel-based superalloys and high-strength steels. This equipment enables continuous and stable production with Φ50mm and Φ75mm electrodes at speeds up to 30,000 rpm. It features high energy density with melting temperatures exceeding 2600℃, making it suitable for the preparation of various metal powders. Its compact design requires minimal floor space and simple installation conditions, meeting the demands of industrial-scale mass production.

échantillons traités
Équipement de fabrication de poudre par atomisation à électrode rotative plasma (PREP) de bureau
Équipement de fabrication de poudre par atomisation à électrode rotative plasma (PREP) de bureau
Équipement de fabrication de poudre par atomisation à électrode rotative plasma (PREP) de bureau
Équipement industriel de nouvelle génération pour la fabrication de poudres par atomisation à électrode rotative plasma à grande vitesse (PREP)

Plasma Rotating Electrode Process (PREP) is a process in which plasma arcs and melts the end of a high-speed rotating electrode rod, and uses the centrifugal force generated by the high-speed rotation of the electrode rod to throw out the molten metal and atomize it into fine droplets. The atomized metal droplets are condensed into spherical powders after heat exchange with the atmosphere.

Plasma Rotating Electrode Atomization Powdering (PREP) has unique process technology advantages. Together with atomization powdering methods (VIGA, EIGA, PA), it is one of the mainstream processes on the market. Plasma Rotating Electrode Powdering Technology is one of the important technologies for producing high-quality spherical metal powders. It uses the centrifugal force generated by the high-speed rotation of the electrode to throw out the liquid film to form droplets, which are atomized and solidified into spherical powders in an inert atmosphere.

PREP technical advantages
1. High speed, high production efficiency, low cost, economical and reliable
2. High powder sphericity, low hollow rate, high purity
3. Good performance consistency and stability of batch powder
4. Meet the research and production needs of small batches and batches of various types of metal powders

Specific functional advantages of this equipment
1. Combining the advantages of high speed and batch production, it can achieve continuous and stable production of Φ50/75mm electrode rods at 30,000rpm without destroying vacuum conditions.
2. The overall design of the equipment is compact, the overall height is low, the footprint is small, and the installation conditions are simple.
3. High energy density, melting temperature greater than 2600℃, can produce various types of metal powders such as high-temperature alloys and refractory alloys.
4. High sphericity, almost no hollow powder and satellite powder.
5. Non-contact powder making throughout the process, high powder purity, oxygen increment ≤100ppm.
6. Suitable for batch production of fine powder (15-53μm) of metal powders such as nickel-based high-temperature alloys and high-strength steel.

Equipment typeGSTPR-N50GSTPR-N75
Rotation speed~30000 rpm~25000 rpm
Diameter of electrodesΦ50 mm Φ75 mm 
Powder morphologyspherical rate≥95%spherical rate≥95%
Particle size D50<53 μm (IN718)D50<105 μm (TA15)
Oxygen increment≤50 ppm (IN718)≤100 ppm (Ti)
Production capacity6~10 kg/h (IN718)20~30 kg/h (Ti)
AtmosphereAr or HeAr or He
Maximum power~260 kW~300 kW
Floor space6 m×6 m×5 m8 m×7 m×6 m
Équipement de fabrication de poudre par atomisation à électrode rotative plasma (PREP) de bureau
Équipement de fabrication de poudre par atomisation à électrode rotative plasma (PREP) de bureau
Équipement de fabrication de poudre par atomisation à électrode rotative plasma (PREP) de bureau
Équipement de fabrication de poudre par atomisation à électrode rotative plasma (PREP) de bureau
Équipement industriel de nouvelle génération pour la fabrication de poudres par atomisation à électrode rotative plasma à grande vitesse (PREP)
Équipement de fabrication de poudre par atomisation à électrode rotative plasma (PREP) de bureau