Système de nettoyage laser à fibre pulsé nanoseconde sur socle de 500 W à 1000 W (avec module robotisé de nettoyage des parois internes des tuyaux)
Présentation des caractéristiques de l'équipement
This integrated system is a heavy-duty nanosecond pulsed fiber laser cleaning solution designed for industrial rust removal, paint stripping, oxide removal, and surface preparation. The pedestal main unit combines the water-cooling system, nanosecond pulsed fiber laser source, control software, safety interlocks, and laser output module into one compact platform, supporting PLC-based automation and stable production operation.
For internal pipe applications, the system can be equipped with a pipe inner wall laser cleaning robot module, which enables controlled laser cleaning inside pipes and helps address challenging areas such as grooves, weld seams, and recessed surfaces that often create “dead zones” for conventional cleaning methods.
Key performance highlights (process dependent):
Removes 1,000–1,500 μm thick coating layers (depending on material and process)
Surface cleanliness can reach Sa 3.0 level (depending on inspection standard and process)
Minimal substrate impact: material loss can be as low as <0.0005 mm (process/material dependent)
No chemical consumables; reduced secondary pollution compared with blasting or chemical cleaning
1) High-Efficiency Laser Cleaning for Industrial Production
Nanosecond pulsed laser delivers strong stripping capability for rust, paint, oxide layers, oil, and contaminants
Parameter-tunable cleaning for controlled removal and consistent quality
Suitable for continuous workshop operation and large workpieces
2) All-in-One Pedestal Design
Integrated laser source + chiller/water-cooling + control + safety + laser output in one unit
Faster deployment and easier maintenance in industrial environments
Built for long-term, stable operation
3) Smart Control & Automation Ready
PLC-compatible control architecture (optional integration/project-based)
Recipe-based parameter management for fast switching between parts
Expandable for production lines, fixtures, and robotic integration
4) Pipe Inner Wall Robot Module for “Dead-Zone” Cleaning
Small ID capability: solutions available down to ~80 mm inner diameter (custom/project-based)
Typical range: customizable for ~100–1000 mm inner diameter straight pipes (evaluation for other sizes)
Designed to improve coverage in grooves, recesses, and complex inner-wall features
Customizable working length and configuration based on on-site requirements
5) Safer & More Eco-Friendly Operation
Multi-layer safety interlocks to support industrial laser safety management
Optional dust extraction/collection for removed contaminants
No blasting media or chemical agents; lower waste and operating cost
6) Low Substrate Damage, High Consistency
Controlled cleaning with minimal substrate impact (parameter-dependent)
Ideal for high-value materials such as alliages d'aluminium et titanium alloys (process dependent)
Supports standardized processes and quality traceability
Applications typiques
Automotive & new energy manufacturing: rust/paint removal, pre-welding/pre-bonding surface prep, coating rework
Rail transit & high-speed rail maintenance: layered paint stripping, refurbishment surface preparation
Manufacturing with Al/Ti alloys: surface cleaning and preparation
Pipe inner wall cleaning: rust, oil, oxide, coating residues inside pipes (especially straight pipes with complex inner-wall features)
Technical Specifications (Pedestal Main Unit)
Disclaimer: The table below shows a 500W sample configuration. Specifications may vary for 800W/1000W versions and custom solutions. Final details are subject to the confirmed technical proposal and nameplate.
| Paramètre | Spécification |
|---|---|
| Type de laser | Nanosecond Pulsed Fiber Laser |
| Max Output Power (W) | 500 (options: 500–1000) |
| Longueur d'onde centrale (nm) | 1064 ± 5 |
| Power Adjustment Range (%) | 10% - 100% |
| Output Power Stability (%) | ≥ 95 |
| Pulse Repetition Rate (kHz) | 20 – 50 |
| Pulse Width (ns) | 120 – 160 |
| Max Single Pulse Energy (mJ) | 25 (sample value) |
| Delivery Fiber Length (m) | 10 |
| Laser Safety Class | Class 4 |
| Méthode de refroidissement | Refroidissement par eau |
| Overall Dimensions (mm) | 1450 × 1270 × 550 |
| Poids net (kg) | 410 |
Solutions recommandées pour la fabrication avancée
Explorez le portefeuille d'équipements industriels de haute performance de Greenstone, conçus pour compléter vos objectifs de fabrication dans les domaines du revêtement laser, de la fabrication additive DED, du nettoyage laser, de l'ingénierie de surface, de l'automatisation de précision et du traitement avancé des matériaux. Chaque solution est stratégiquement conçue pour étendre les capacités de production, améliorer l'efficacité des processus et soutenir l'innovation industrielle évolutive.
Des systèmes laser modulaires aux plateformes de fabrication intelligentes entièrement intégrées, Greenstone fournit à ses clients des technologies interconnectées qui offrent une plus grande flexibilité, une plus grande précision et une plus grande excellence opérationnelle dans les environnements de fabrication modernes et mondiaux.
