次世代産業用高速プラズマ回転電極噴霧(PREP)粉体製造装置

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機器の特性のプレゼンテーション

The Next-Generation Industrial High-Speed Plasma Rotating Electrode Atomization Powder Manufacturing Equipment (GSTPR-N) is designed for the mass production of fine powders (15-53μm) of nickel-based superalloys and high-strength steels. This equipment enables continuous and stable production with Φ50mm and Φ75mm electrodes at speeds up to 30,000 rpm. It features high energy density with melting temperatures exceeding 2600℃, making it suitable for the preparation of various metal powders. Its compact design requires minimal floor space and simple installation conditions, meeting the demands of industrial-scale mass production.

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卓上型プラズマ回転電極噴霧(PREP)粉体製造装置
卓上型プラズマ回転電極噴霧(PREP)粉体製造装置
卓上型プラズマ回転電極噴霧(PREP)粉体製造装置
次世代産業用高速プラズマ回転電極噴霧(PREP)粉体製造装置
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Plasma Rotating Electrode Process (PREP) is a process in which plasma arcs and melts the end of a high-speed rotating electrode rod, and uses the centrifugal force generated by the high-speed rotation of the electrode rod to throw out the molten metal and atomize it into fine droplets. The atomized metal droplets are condensed into spherical powders after heat exchange with the atmosphere.

Plasma Rotating Electrode Atomization Powdering (PREP) has unique process technology advantages. Together with atomization powdering methods (VIGA, EIGA, PA), it is one of the mainstream processes on the market. Plasma Rotating Electrode Powdering Technology is one of the important technologies for producing high-quality spherical metal powders. It uses the centrifugal force generated by the high-speed rotation of the electrode to throw out the liquid film to form droplets, which are atomized and solidified into spherical powders in an inert atmosphere.

PREP technical advantages
1. High speed, high production efficiency, low cost, economical and reliable
2. High powder sphericity, low hollow rate, high purity
3. Good performance consistency and stability of batch powder
4. Meet the research and production needs of small batches and batches of various types of metal powders

Specific functional advantages of this equipment
1. Combining the advantages of high speed and batch production, it can achieve continuous and stable production of Φ50/75mm electrode rods at 30,000rpm without destroying vacuum conditions.
2. The overall design of the equipment is compact, the overall height is low, the footprint is small, and the installation conditions are simple.
3. High energy density, melting temperature greater than 2600℃, can produce various types of metal powders such as high-temperature alloys and refractory alloys.
4. High sphericity, almost no hollow powder and satellite powder.
5. Non-contact powder making throughout the process, high powder purity, oxygen increment ≤100ppm.
6. Suitable for batch production of fine powder (15-53μm) of metal powders such as nickel-based high-temperature alloys and high-strength steel.

Equipment typeGSTPR-N50GSTPR-N75
回転速度~30000 rpm~25000 rpm
電極の直径Φ50 mm Φ75 mm 
粉末形態球率≧95%球率≧95%
粒子径 D50<53 μm (IN718)D50<105 μm (TA15)
酸素増量≤50 ppm (IN718)≤100 ppm (Ti)
生産能力6~10 kg/h (IN718)20~30 kg/h (Ti)
雰囲気ArまたはHeArまたはHe
最大出力~260 kW~300 kW
床面積6 m×6 m×5 m8 m×7 m×6 m
卓上型プラズマ回転電極噴霧(PREP)粉体製造装置
卓上型プラズマ回転電極噴霧(PREP)粉体製造装置
卓上型プラズマ回転電極噴霧(PREP)粉体製造装置
卓上型プラズマ回転電極噴霧(PREP)粉体製造装置
次世代産業用高速プラズマ回転電極噴霧(PREP)粉体製造装置
卓上型プラズマ回転電極噴霧(PREP)粉体製造装置