Équipement de revêtement laser cylindrique externe (version à protection complète) Système additif de traitement composite de revêtement laser à très grande vitesse
Présentation des caractéristiques de l'équipement
The C636A ultra-high-speed laser cladding composite processing additive system independently developed by our company is a composite equipment integrating turning, cladding and mirror processing. After one clamping and positioning, the shaft parts can sequentially complete the additive/subtractive process and mirror processing, avoiding the circular runout error problem caused by multiple clamping, and greatly improving the coating quality and production efficiency. The overall integration of the equipment is higher, the appearance is more beautiful, and the operability and reliability are higher. At the same time, it also effectively reduces the overflow of metal powder, more effectively protects the production environment, and is more conducive to the health of operators.
UHS-iCoating® Series
C636A Ultra-high-speed Laser Cladding Composite Processing Additive System
Équipement
- High processing efficiency: Hybrid manufacturing combined with turning and ultra-high-speed cladding can give full play to the efficiency advantage, so that after the parts are clamped and positioned once, multiple processes of additive and subtractive processing are combined to produce finished products at one time, avoiding unnecessary coaxiality and circular runout errors caused by repositioning, and greatly improving the quality and production efficiency of the coating.
- Stable coating process: The laser ultra-high-speed cladding technology developed by Huirui has obtained a stable coating process that can be used for actual production through a series of tests and process optimization.
- Multi-speed automatic debugging: There are three ways of high-speed cladding spindle transmission: one is single-speed ordinary spindle speed: 5-150 rpm; the second is single-speed low-speed spindle speed: 0.5-30 rpm; the third is automatic shifting multi-speed spindle speed: 0.5-150 rpm; it is suitable for both the operation requirements of low-speed large-diameter workpieces and the operation requirements of high-speed small-diameter workpieces.
- Hydraulic tail jack: The programmable adaptive hydraulic tail jack can adjust the hydraulic pressure to adjust the tightening force of the tailstock ejector pin according to different working conditions, and ensure constant pressure. It automatically expands and contracts with the thermal expansion and contraction of the workpiece to avoid deformation of the workpiece or damage to the equipment.
| Nom de l'équipement | C636A Ultra-High-Speed Laser Cladding Composite Processing Additive System |
| Puissance du laser | ≤8KW |
| Type de laser | Laser à fibre |
| Motion Mechanism | 4+3 Axes |
| Maximum Rotatable | 600mm |
| Spindle Speed | 1-200rpm |
| Maximum Load Capacity | 3t |
| Maximum Rotation Diameter | 600mm |
| Processing Length | 3m |
| Précision du positionnement répété | ±0.3mm |
| Deposition Efficiency | Up to 300cm³/min |
| Achievable Layer Thickness | 200-800μm |
| Substrate Dilution Rate | <1% |
Cas d'application
- Substrate: provided by the customer, powder material: martensitic stainless steel
- Total length of specimen: 1000mm, outer diameter: 217mm, wall thickness: 13.5mm, cladding length: 940mm
- Continuous cladding time: 45min, cladding surface efficiency: 0.84 square meters/hour

- The change of circular runout before and after cladding is <0.10mm
- The change of straightness before and after cladding is <0.12mm
- There is no obvious oxidation on the surface of the cladding layer, and the coating is dense and metallic
- There are no cracks on the surface of the cladding layer
- Metallographic diagram of the cross section of the cladding layer
- The sample is directly fine-ground after cladding
- Microhardness test results: HV Vickers hardness, load 1kg, loading time 10s, the data are: 520, 526, 575, 565
- 1000 hours of cladding salt spray test results: no rust on the cladding surface
- Flat ultra-high-speed cladding sample
Produits connexes
Maîtriser les technologies de base de la fabrication additive métallique haute performance et du traitement de surface




















