PVS op rails gemonteerd robotlaserbekledingssysteem | grootschalige oppervlakteherstel- en additieve productieapparatuur

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Presentatie van de kenmerken van de apparatuur

This equipment is capable of performing laser cladding and additive manufacturing on large-scale workpieces weighing up to 30 tons and measuring up to 30 meters in length. By integrating various motion systems—such as planar rotary tables and positioners—it can also efficiently process flat surfaces, curved surfaces, spherical components, and other complex geometries.

Engineered for high versatility and industrial-level performance, the system provides precise control, stable deposition quality, and strong adaptability across a wide range of large and specialized components. It is ideal for heavy machinery, petrochemical equipment, marine engineering structures, long shafts, rollers, pipelines, and other oversized workpieces that require advanced surface restoration or enhancement.

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Analyse van de materiaalkeuze en het ontwerp van laserbekleding
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Op rails gemonteerd robotlaserbekledingssysteem
High Adaptability

Supports laser cladding and additive manufacturing for a wide range of shaft-type, flat, and irregular-shaped components weighing up to 30 tons and measuring up to 30 meters in length. Suitable for large-scale industrial repair and surface enhancement.

High-Efficiency Powder Feeding

Equipped with high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles that ensure efficient, stable, and uniform powder delivery, meeting the requirements of high-power laser processing.

Intelligent Control

Features a centralized intelligent control system with powerful functions and a user-friendly interface. Supports 2D/3D graphic import en no-programming operation, greatly simplifying workflow and improving automation.

High Stability

A single system can achieve production capacity of up to 10 m² per day, ondersteunend 24-hour continuous and stable operation, ideal for long-term industrial manufacturing environments.

Modulair ontwerp

Rich configuration options allow compatibility with multiple laser brands and various laser cladding heads. Easily adapts to different types of workpieces and diverse application demands.

Excellent Forming Quality

Advanced laser beam homogenization technology ensures consistent molten pool behavior and stable deposition quality. Achieves high-quality coating with surface roughness as low as Ra ≤ 6.3 μm.

CategorieSpecificatie
StructuurCast / Welded Frame
Laservermogen3–12 kW
Max. Workpiece Diameter≤ 2000 mm
Max. Workpiece Length≤ 30,000 mm
Load Capacity≤ 30 tons
Rotation Speed0–100 r/min
Cladding Thickness≤ 2.5 mm (single layer)
Efficiënte bekleding0.3–1.6 m²/h
FunctionsLaser Cladding / Hardfacing
Cladding HeadsCoaxial Ring-Type / Coaxial Strip-Type / Off-Axis Strip-Type / Internal Cladding Heads
BesturingssysteemPLC Control / Online Teaching / No-Programming Mode
Optionele functiesCCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Wire Feeding Modules (Cold Wire / Hot Wire), etc.
Op rails gemonteerd robotlaserbekledingssysteem