Sistem Pelapis Laser Robotik yang Dipasang di Rel PVS | Peralatan Pemulihan Permukaan & Manufaktur Aditif Skala Besar
Presentasi karakteristik peralatan
This equipment is capable of performing laser cladding and additive manufacturing on large-scale workpieces weighing up to 30 tons and measuring up to 30 meters in length. By integrating various motion systems—such as planar rotary tables and positioners—it can also efficiently process flat surfaces, curved surfaces, spherical components, and other complex geometries.
Engineered for high versatility and industrial-level performance, the system provides precise control, stable deposition quality, and strong adaptability across a wide range of large and specialized components. It is ideal for heavy machinery, petrochemical equipment, marine engineering structures, long shafts, rollers, pipelines, and other oversized workpieces that require advanced surface restoration or enhancement.
Kemampuan Beradaptasi Tinggi
Supports laser cladding and additive manufacturing for a wide range of shaft-type, flat, and irregular-shaped components weighing up to 30 tons and measuring up to 30 meters in length. Suitable for large-scale industrial repair and surface enhancement.
High-Efficiency Powder Feeding
Equipped with high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles that ensure efficient, stable, and uniform powder delivery, meeting the requirements of high-power laser processing.
Kontrol Cerdas
Features a centralized intelligent control system with powerful functions and a user-friendly interface. Supports 2D/3D graphic import dan no-programming operation, greatly simplifying workflow and improving automation.
Stabilitas Tinggi
A single system can achieve production capacity of up to 10 m² per day, mendukung 24-hour continuous and stable operation, ideal for long-term industrial manufacturing environments.
Desain Modular
Rich configuration options allow compatibility with multiple laser brands and various laser cladding heads. Easily adapts to different types of workpieces and diverse application demands.
Kualitas Pembentukan yang Sangat Baik
Advanced laser beam homogenization technology ensures consistent molten pool behavior and stable deposition quality. Achieves high-quality coating with surface roughness as low as Ra ≤ 6,3 μm.
| Kategori | Spesifikasi |
|---|---|
| Struktur | Bingkai Cor / Dilas |
| Kekuatan Laser | 3-12 kW |
| Maks. Diameter Benda Kerja | ≤ 2000 mm |
| Maks. Panjang Benda Kerja | ≤ 30,000 mm |
| Kapasitas Beban | ≤ 30 tons |
| Kecepatan Rotasi | 0-100 r/menit |
| Ketebalan kelongsong | ≤ 2.5 mm (single layer) |
| Efisiensi Kelongsong | 0,3-1,6 m²/jam |
| Fungsi | Pelapis Laser / Hardfacing |
| Kepala Cladding | Coaxial Ring-Type / Coaxial Strip-Type / Off-Axis Strip-Type / Internal Cladding Heads |
| Sistem Kontrol | PLC Control / Online Teaching / No-Programming Mode |
| Fitur Opsional | CCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
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