Aangepast offline robotlasersysteem voor bandenmallen (1000W/1500W/2000W, 6-assige robot, 3D vision positionering, breed scanbereik 50-450 mm, compatibel met AGV)
Presentatie van de kenmerken van de apparatuur
Customized Offline Automated Laser Cleaning System for Tire Molds (GST-LZJ-1000M / GST-LZJ-1500M / GST-LZJ-2000M) | Greenstone-Tech
Greenstone-Tech aangepast offline automated laser cleaning equipment for tire molds integrates a high-power laser generator with a water-cooling unit for stable output, combined with a high-precision 6-axis robot en een multi-angle wide-scan laser cleaning head te bereiken high-efficiency, no-dead-angle mold cleaning.
The system is equipped with a 3D HD-camera for precise automatic positioning and supports demo/teach cleaning for fast program setup. Safety is enhanced with integrated fire protection and fume extraction. A dedicated mechanical design enables flexible material handling, supporting 3-station / 5-station transfer modes and optional AGV transport, making it suitable for diversified mold cleaning workflows.
It is widely applicable to PCR, TBR, and OTR tire molds, and performs especially well on molds that require deeper cleaning such as vent-hole mold structures and complex tread patterns.
verwerkte monsters
1) High-Power Laser + Water Cooling for Stable Continuous Output
Integrated high-power laser source and water-cooling ensure stable operation and reliable cleaning quality during long-duty cycles.
2) 6-Axis Robot + Multi-Angle Wide-Scan Cleaning Head
A high-precision robotic system combined with a wide-scan head enables multi-angle coverage, improving cleaning uniformity and reducing missed areas (no-dead-angle cleaning).
3) 3D HD Camera for Accurate Automatic Positioning
The 3D vision system supports precise mold location and alignment, improving repeatability and reducing manual adjustment time.
4) Demo/Teach Cleaning for Faster Program Setup
Supports demonstration-style programming to speed up workflow deployment and simplify operation for repeated mold types.
5) Safer Operation with Fire Protection + Fume Extraction
Integrated safety modules help support safer cleaning operations and improved workshop environment during laser processing.
6) Flexible Handling Modes (3-Station / 5-Station / AGV)
Mechanical transfer design supports multiple station modes and AGV-compatible transport, adapting to different production layouts and automation levels.
7) Designed for Complex Tire Mold Structures
Optimized for tough cleaning tasks including vent-hole areas and complex patterns, delivering cleaner results without abrasive damage compared with some conventional methods.
| Item | GST-LZJ-1000M | GST-LZJ-1500M | GST-LZJ-2000M |
|---|---|---|---|
| Laservermogen | 1000W | 1500W | 2000W |
| Scannen Breedte | 50–300 mm | 50–400 mm | 50-450 mm |
| Positioneerapparaat | 3D HD-camera | 3D HD-camera | 3D HD-camera |
| Koelmethode | Watergekoeld | Watergekoeld | Watergekoeld |
| Voeding | 380V | 380V | 380V |
| Item | GST-LZJ-1000M | GST-LZJ-1500M | GST-LZJ-2000M |
|---|---|---|---|
| Efficiënt schoonmaken | 20 min / PCR mold (245/55R19) | 18 min / PCR mold (245/55R19)；25 min / TBR mold (12R22.5) | 20 min / TBR mold (12R22.5) |
| Mold Combination Reference | PCR mold: 8 tread blocks + 2 side plates | TBR mold: 9/10/11/12 tread blocks + 2 side plates | TBR mold: 9/10/11/12 tread blocks + 2 side plates |
| Schoonmaakresultaat | Schoon, uniform, geen dode hoeken | Schoon, uniform, geen dode hoeken | Schoon, uniform, geen dode hoeken |
| Transfer Method | 3-station / 5-station (mechanical transfer), AGV | 3-station / 5-station (mechanical transfer), AGV | 3-station / 5-station (mechanical transfer), AGV |
| Bedrijfsmodus | Manual selection of cleaning configuration | Manual selection of cleaning configuration | Fixture-free cleaning |
| Werkingsgeluid | < 80 dB | < 80 dB | < 80 dB |
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