En raison des conditions de travail difficiles dans les puits de pétrole, de nombreux outils de fond de puits fonctionnent sous une charge continue et dans des environnements corrosifs et abrasifs, ce qui entraîne des défaillances prématurées et une réduction de la durée de vie. Parmi les exemples typiques, on peut citer les grands tourillons de rotor, les roues, les manchons, les roulements et les colliers de forage. Ces composants sont non seulement extrêmement coûteux, mais ils varient également beaucoup en termes de type, de géométrie et de conditions de travail. Les arrêts fréquents pour la maintenance et le remplacement des composants augmentent considérablement les coûts des matériaux et perturbent la production des champs pétrolifères, ce qui entraîne des pertes d'exploitation considérables.

Pour relever ces défis, l'industrie du forage pétrolier adopte largement la technologie du rechargement par laser pour fabriquer et réparer des revêtements durs résistants à l'usure sur des composants critiques à grande échelle. Le rechargement par laser ne nécessite pas de préchauffage et génère des besoins minimes de post-usinage, ce qui raccourcit efficacement les cycles de maintenance. Le procédé améliore la dureté de la surface, la résistance à la corrosion et les performances en matière d'usure, ce qui prolonge considérablement la durée de vie des équipements de fond de puits. Cette solution d'ingénierie de surface avancée réduit les temps d'arrêt, diminue les coûts d'exploitation et garantit des performances fiables à long terme dans les environnements pétroliers exigeants.

Greenstone-Tech Ultra-High-Speed Laser Cladding Technology
Greenstone-Tech’s ultra-high-speed laser cladding technology enables rapid deposition of wear-resistant coatings on axisymmetric components such as impellers, large rotor journals, sleeve shafts, and wheels. With extremely low heat input and excellent deformation control, it offers clear advantages for cladding thin-walled and small-sized parts, ensuring high-precision surface strengthening with minimal thermal distortion.

Greenstone-Tech Internal-Wall Laser Cladding Technology
This solution is designed for applying wear-resistant, erosion-resistant, and corrosion-resistant coatings to the inner surfaces of components such as bearing sleeves and drill collars. It supports fast repair of localized internal surface damage and enables laser cladding operations in narrow or confined geometries, improving durability and extending part life.

Greenstone-Tech Conventional Laser Cladding Repair Technology
Used for remanufacturing damaged parts and creating functional coatings on new components, this technology is ideal for screw wear bands, gate plates, wear sleeves, and similar parts. It significantly enhances component performance and operational reliability in demanding industrial conditions.

Advanced Deep-Hole Laser Cladding for Drill Collars
Greenstone-Tech has developed ultra-long deep-hole internal laser cladding equipment capable of processing depths up to 3000 mm with an inner diameter of 50 mm. This system supports internal cladding, repair, additive buildup, and quenching processes, enabling high-quality laser restoration of deep-bore components. Equipped with a precision powder-feeding system and endoscopic image monitoring, it provides long-duration stable operation and produces smooth, defect-free coatings after machining. The technology has been successfully applied in drill-collar remanufacturing, significantly reducing scrap rates and lowering operating costs for customers.

High-Performance Laser Cladding for Gate Plates
Through optimized powder composition and laser process control, Greenstone-Tech forms uniformly dispersed strengthening phases within the coating, achieving exceptional wear and corrosion resistance. The defect-free coating reaches 0.3 mm thickness and withstands strong acid corrosion. Applied to flat gate valve plates, this solution extends service life by more than 100%, eliminates cracking and rusting, and delivers an average hardness above 800 HV0.2.

Laser Cladding Remanufacturing for Screws
Greenstone-Tech uses laser cladding to refurbish worn screw surfaces, restoring original dimensions and performance. This process dramatically increases service life and reduces maintenance and operating costs, offering a reliable solution for high-duty industrial screw components.