Ultra-High-Speed OD Laser Cladding System
Presentation of the equipment's characteristics
The Greenstone G Ultra-High-Speed External Cylindrical Laser Cladding Composite Processing System is an advanced hybrid manufacturing solution integrating turning, laser cladding, mirror finishing, and additive/subtractive composite processing into a single platform. Designed for high-precision shaft and cylindrical component manufacturing and remanufacturing, the system enables complete processing after a single clamping and positioning operation, significantly reducing circular runout errors caused by multiple setups.
The equipment combines ultra-high-speed laser cladding technology with precision machining to improve coating quality, dimensional consistency, and overall production efficiency. Featuring a highly integrated enclosed structure, intelligent control architecture, and full-protection design, the system effectively reduces metal powder overflow, improves operational safety, protects the production environment, and enhances long-term equipment reliability. It is ideal for external cylindrical surface strengthening, shaft repair, hydraulic component remanufacturing, and high-efficiency industrial additive manufacturing applications.
The Greenstone G Ultra-High-Speed External Cylindrical Laser Cladding Composite Processing System is developed for high-efficiency hybrid manufacturing and precision surface engineering of cylindrical workpieces. By integrating additive manufacturing, precision turning, and mirror finishing into one automated platform, the system achieves superior coating performance, higher processing efficiency, and stable industrial production capability.
Compared with traditional laser cladding systems, the equipment provides better process integration, reduced repositioning errors, lower maintenance requirements, and improved environmental protection through its fully enclosed full-protection structure and intelligent control system.
Equipment Advantages
- One-Time Clamping Composite Processing
Turning, laser cladding, additive repair, and mirror finishing can be completed in a single setup, minimizing coaxiality deviation and circular runout errors caused by repeated positioning. - Ultra-High-Speed Laser Cladding Technology
The optimized high-speed cladding process significantly improves deposition efficiency, coating quality, and production throughput for cylindrical components. - Stable and Reliable Coating Performance
The system delivers dense metallurgical bonding, low dilution rates, excellent coating uniformity, and stable process repeatability for industrial-scale production. - Multi-Speed Intelligent Spindle Control
Supports multiple spindle speed modes and automatic speed adjustment, enabling processing of both large-diameter low-speed workpieces and small-diameter high-speed components. - Adaptive Hydraulic Tailstock System
The programmable hydraulic tailstock automatically adjusts pressure compensation according to thermal expansion and processing conditions, ensuring stable clamping force and preventing deformation. - High Integration and Full-Protection Structure
The enclosed integrated design improves operational safety, reduces metal powder leakage, protects operators, and creates a cleaner production environment. - Improved Processing Efficiency
Hybrid additive and subtractive manufacturing significantly shortens production cycles while improving coating precision and overall machining efficiency. - Flexible Industrial Applications
Suitable for shaft remanufacturing, hydraulic cylinder repair, roller surface strengthening, external cylindrical coating, and high-performance industrial component restoration.
| Equipment Name | C636A Ultra-High-Speed Laser Cladding Composite Processing Additive System |
| Laser Power | ≤8KW |
| Laser Type | Fiber Laser |
| Motion Mechanism | 4+3 Axes |
| Maximum Rotatable | 600mm |
| Spindle Speed | 1-200rpm |
| Maximum Load Capacity | 3t |
| Maximum Rotation Diameter | 600mm |
| Processing Length | 3m |
| Repeat Positioning Accuracy | ±0.3mm |
| Deposition Efficiency | Up to 300cm³/min |
| Achievable Layer Thickness | 200-800μm |
| Substrate Dilution Rate | <1% |
Application cases
- Substrate: provided by the customer, powder material: martensitic stainless steel
- Total length of specimen: 1000mm, outer diameter: 217mm, wall thickness: 13.5mm, cladding length: 940mm
- Continuous cladding time: 45min, cladding surface efficiency: 0.84 square meters/hour
- The change of circular runout before and after cladding is <0.10mm
- The change of straightness before and after cladding is <0.12mm
- There is no obvious oxidation on the surface of the cladding layer, and the coating is dense and metallic
- There are no cracks on the surface of the cladding layer
- Metallographic diagram of the cross section of the cladding layer
- The sample is directly fine-ground after cladding
- Microhardness test results: HV Vickers hardness, load 1kg, loading time 10s, the data are: 520, 526, 575, 565
- 1000 hours of cladding salt spray test results: no rust on the cladding surface
- Flat ultra-high-speed cladding sample
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
