4-Axis Desktop Laser Cladding Machine for Shaft, Cylinder and Metal Component Repair
Presentation of the equipment's characteristics
The Greenstone GCoating6000 Desktop Laser Cladding System is a compact, high-precision laser metal deposition platform designed for precision surface restoration, wear-resistant coating, dimensional rebuilding, and metal additive manufacturing of rotational and cylindrical components. Combining a high-power fiber laser, precision powder feeding system, industrial motion control, and intelligent process software, the system delivers stable, repeatable, and efficient laser cladding performance for both repair and manufacturing applications.
The equipment integrates a high-performance laser source, laser cladding head, precision powder feeder, industrial water cooling system, centralized control cabinet, servo-driven motion platform, and programmable CNC control into a fully automated workstation.
Its four-axis coordinated motion enables accurate processing of shafts, cylinders, rods, rollers, tubes, discs, and various rotational components. Multiple process parameters—including laser power, focal position, scanning speed, powder feed rate, shielding gas flow, and workpiece rotation speed—can be independently adjusted to achieve optimal metallurgical bonding and superior coating quality.
Designed for industrial remanufacturing, precision repair, and small-batch production, GCoating6000 provides excellent coating consistency, minimal dilution, low thermal distortion, and reduced post-machining requirements. It is an ideal solution for research institutes, repair workshops, universities, tool manufacturers, and industrial production facilities requiring flexible laser cladding capabilities.
High-Precision Four-Axis Motion Control
The coordinated four-axis servo motion system enables accurate laser positioning and smooth interpolation for cylindrical, rotary, and complex surface geometries.
Stable Metallurgical Bonding
Optimized laser energy and powder feeding control produce dense coatings with low dilution rates and excellent metallurgical bonding to the substrate.
Intelligent Process Control
Laser power, focal position, scanning speed, powder feed rate, shielding gas flow, and rotation speed can all be digitally programmed for precise and repeatable processing.
Excellent Surface Quality
Produces smooth and uniform clad layers with coating height variation controlled within 0.3 mm, significantly reducing subsequent grinding and machining.
Flexible Metal Additive Manufacturing
Suitable for laser cladding, dimensional restoration, functional coatings, and directed metal deposition using various alloy powders.
Wide Material Compatibility
Compatible with numerous metallic materials and alloy powders for wear resistance, corrosion resistance, dimensional recovery, and surface enhancement applications.
Compact Desktop Design
The integrated workstation occupies minimal floor space while maintaining industrial-grade precision and stability, making it suitable for laboratories, R&D centers, and production workshops.
Low Operating Cost
Efficient powder utilization, intelligent process control, and minimal consumable requirements contribute to lower operating costs and higher production efficiency.
Industrial Automation
Servo-driven motion control, Siemens PLC automation, and programmable operation improve processing consistency while reducing operator dependence.
Versatile Industrial Applications
Suitable for repairing and manufacturing shafts, rollers, cylinders, hydraulic rods, bearing journals, molds, mechanical components, and other rotational parts requiring high-quality surface restoration.
| Item | Specification |
|---|
| Model | GCoating6000 |
| Machine Type | 4-Axis Desktop Laser Cladding System |
| Laser Type | High-Power Fiber Laser |
| Laser Power | 6000 W |
| Laser Spot Diameter | Ø3–5 mm |
| Laser Cladding Efficiency | 0.25–1.0 m²/h |
| Single-Layer Cladding Thickness | 0.1–3.0 mm |
| Single-Pass Cladding Width | Up to 5 mm |
| Multi-Layer Cladding Thickness | 5–10 mm |
| Machining Diameter Range | Ø0–300 mm |
| Maximum Workpiece Length | 0–1000 mm |
| Maximum Workpiece Weight | 0–100 kg |
| Rotary Speed | 0–30 rpm |
| Coating Height Variation | ＜0.3 mm |
| Powder Feeding Method | Carrier Gas Powder Feeding |
| Shielding Gas | Nitrogen (N₂), Argon (Ar), Helium (He) |
| Shielding Gas Flow | 15–20 L/min |
| Motion System | 4-Axis Servo Motion Control |
| Drive System | Precision Servo Motor |
| Laser Cladding Head | Precision Powder-Fed Laser Cladding Head |
| Controller | Siemens PLC |
| Human Machine Interface | 16-inch Industrial Color Touch Screen |
| Control Software | Intelligent Laser Process Control Software |
| Cooling System | Industrial Water Chiller |
| Power Supply | AC 380 V ±10%, 50/60 Hz, Three-Phase Five-Wire |
| Installation Area | Approximately 3–5 m² |
| Machine Weight | Approximately 1000 kg |
| Typical Applications | Shaft Repair, Cylinder Restoration, Roller Cladding, Hydraulic Rod Repair, Mold Remanufacturing, Metal Additive Manufacturing, Surface Enhancement |
| Optional Configurations | Dual Powder Feeder, Rotary Chuck, Tailstock, Vision Positioning, Automatic Programming, Customized Fixtures, Remote Monitoring |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
