Industrial Robotic Laser Cladding System for Metal Surface Repair and Additive Manufacturing
Presentation of the equipment's characteristics
The Greenstone GCoatingR6000 Robotic Laser Cladding Workstation is a fully automated laser metal deposition system developed for precision surface restoration, wear-resistant coating, dimensional rebuilding, and metal additive manufacturing. Combining a high-power fiber laser, industrial robot, intelligent powder feeding technology, and advanced motion control, the system delivers stable, repeatable, and high-efficiency laser cladding for modern industrial production.
The workstation integrates a high-power laser source, precision laser cladding head, industrial robot, high-accuracy powder feeder, three-dimensional working platform, water cooling system, centralized electrical cabinet, and intelligent control software into a complete automated manufacturing solution.
Its robotic multi-axis motion provides flexible processing of complex geometries, curved surfaces, free-form components, and medium-sized industrial parts. Critical processing parameters—including laser power, focal position, scanning speed, powder feeding rate, shielding gas flow, robot trajectory, and process strategy—are digitally controlled to ensure excellent metallurgical bonding and highly consistent coating quality.
Designed for continuous industrial production, GCoatingR6000 is ideal for component repair, remanufacturing, functional surface enhancement, and metal additive manufacturing. The system produces dense clad layers with low dilution, minimal thermal distortion, excellent dimensional accuracy, and significantly reduced post-processing requirements.
Fully Automated Robotic Operation
The industrial robot performs continuous multi-axis laser cladding with high positioning accuracy, excellent repeatability, and stable processing quality for complex workpieces.
Excellent Metallurgical Bonding
Optimized laser energy distribution and precision powder feeding produce dense coatings with low dilution rates while preserving the alloy properties of the deposited material.
Intelligent Process Control
Laser power, focal position, scanning speed, powder feed rate, shielding gas flow, and robot motion parameters can all be independently programmed for repeatable production.
Superior Coating Quality
Produces smooth and uniform clad layers with excellent dimensional accuracy and coating height variation controlled within 0.3 mm, reducing subsequent machining and grinding.
High Production Efficiency
Robotic automation enables continuous processing, increased productivity, consistent quality, and reduced dependence on manual operation.
Flexible Material Compatibility
Suitable for processing stainless steel, nickel-based alloys, cobalt-based alloys, copper alloys, metal-ceramic coatings, and various engineering alloy powders.
Powder-Fed Directed Energy Deposition
The precision carrier-gas powder feeding system provides stable powder delivery and efficient material utilization for high-quality laser metal deposition.
Modular Industrial Platform
The workstation can be configured with different laser powers, robot payloads, worktables, positioners, and automation modules to satisfy various production requirements.
Reduced Post-Processing
Low dilution, minimal heat input, excellent bead geometry, and uniform surface quality significantly decrease machining time after laser cladding.
Wide Industrial Applications
Suitable for repairing molds, shafts, rollers, hydraulic components, engineering machinery parts, mining equipment, energy equipment, industrial tools, and various high-value metal components.
| Item | Specification |
|---|
| Model | GCoatingR6000 |
| Machine Type | Robotic Laser Cladding Workstation |
| Laser Type | High-Power Fiber Laser |
| Laser Power Options | 6 kW / 8 kW / 12 kW |
| Laser Spot Diameter | Ø3–5 mm |
| Laser Cladding Efficiency | 0.25–1.0 m²/h |
| Single-Layer Cladding Thickness | 0.1–3.0 mm |
| Single-Pass Cladding Width | Up to 5 mm |
| Multi-Layer Cladding Thickness | 5–10 mm |
| Maximum Processing Size | Up to 1000 mm |
| Maximum Workpiece Weight | Up to 1000 kg |
| Coating Height Variation | ＜0.3 mm |
| Powder Feeding Method | Carrier Gas Powder Feeding |
| Shielding Gas | Argon (Ar), Helium (He) |
| Motion System | Multi-Axis Industrial Robot + 3D Working Platform |
| Drive System | Precision Servo Motor |
| Laser Cladding Head | Precision Powder-Fed Laser Cladding Head |
| Applicable Materials | Stainless Steel, Nickel Alloys, Cobalt Alloys, Copper Alloys, Metal-Ceramic Coatings, Engineering Alloy Powders |
| Typical Applications | Metal Surface Repair, Wear-Resistant Coating, Component Remanufacturing, Metal Additive Manufacturing, Functional Surface Enhancement |
| Controller | Siemens PLC |
| Human Machine Interface | 10-inch Industrial Color Touch Screen |
| Control Software | Intelligent Laser Cladding Control Software |
| Cooling System | Industrial Water Chiller |
| Power Supply | AC 380 V ±10%, 50/60 Hz, Three-Phase Five-Wire |
| Installation Area | Approximately 3–5 m² |
| Machine Weight | Approximately 1000 kg |
| Production Mode | Fully Automatic Continuous Operation |
| Optional Configurations | Dual Powder Feeder, Rotary Positioner, Linear Track, Vision Positioning, Automatic Programming, Dust Collection System, Safety Enclosure, Remote Monitoring, MES/ERP Integration |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
