6-60kW Intelligent Robotic Laser-Arc Hybrid Welding System for Heavy Industrial Fabrication
Presentation of the equipment's characteristics
The Greenstone G-LAHW-60K Intelligent Robotic Laser-Arc Hybrid Welding System is a next-generation automated welding solution that combines high-power fiber laser technology with advanced arc welding processes to achieve deep penetration, high deposition efficiency, and superior welding quality in a single operation.
Designed for large-scale industrial fabrication, the system integrates a high-power fiber laser source, industrial robot, hybrid laser-arc welding head, servo-controlled linear track, intelligent welding software, industrial cooling system, centralized electrical control cabinet, and automatic process management platform into a fully automated production cell.
Unlike conventional arc welding, Laser-Arc Hybrid Welding simultaneously utilizes a focused laser beam and an electric arc, allowing both heat sources to complement each other during the welding process. The laser provides deep penetration and stable keyhole formation, while the arc supplies filler material, improves gap bridging capability, and enhances process stability.
The system supports intelligent welding parameter management, automatic seam tracking, robotic path planning, adaptive process adjustment, and continuous production, making it suitable for demanding heavy-duty fabrication requiring high productivity, low distortion, and consistent weld quality.
With laser power configurations from 6 kW up to 60 kW, G-LAHW-60K provides excellent flexibility for medium and ultra-heavy plate welding, large structural fabrication, and automated manufacturing environments.
Deep Penetration with Single-Pass Welding
The combined laser and arc process produces significantly deeper weld penetration than conventional arc welding, allowing thicker materials to be welded efficiently while reducing the number of passes required.
Extremely High Welding Efficiency
Hybrid welding substantially increases welding speed compared with traditional welding processes, making it ideal for large-scale industrial production and continuous manufacturing.
Excellent Gap Bridging Capability
The arc process provides additional filler material while the laser stabilizes the molten pool, allowing the system to tolerate larger assembly gaps than laser welding alone.
Reduced Heat Input
The highly concentrated laser energy minimizes overall heat input, significantly reducing distortion, residual stress, and heat-affected zone size.
Superior Weld Quality
Produces smooth weld beads with excellent dimensional consistency, low porosity, minimal spatter, and excellent mechanical performance.
Intelligent Robotic Automation
Industrial robot control enables fully automated welding of complex three-dimensional components while maintaining exceptional repeatability and positioning accuracy.
Adaptive Welding Process
The intelligent control system automatically adjusts welding parameters according to different workpiece geometries and production requirements, improving process stability and reducing operator intervention.
Lower Production Cost
Compared with conventional multi-pass welding, fewer welding passes, reduced filler material consumption, lower post-processing requirements, and higher productivity significantly reduce overall manufacturing costs.
Flexible Manufacturing Platform
The modular architecture supports customized robot configurations, linear tracks, rotary positioners, and intelligent automation modules to satisfy a wide range of industrial production requirements.
Continuous Industrial Production
Designed for long-term continuous operation in demanding industrial environments, providing stable welding quality with minimal downtime.
| Item | Specification |
|---|
| Model | G-LAHW-60K |
| Machine Type | Intelligent Robotic Laser-Arc Hybrid Welding System |
| Welding Process | Laser-Arc Hybrid Welding (LAHW) |
| Laser Source | High-Power Fiber Laser |
| Laser Power Range | 6–60 kW |
| Arc Welding Process | Integrated Arc Welding System |
| Robot Payload Capacity | 15–70 kg |
| Robot Motion System | Multi-Axis Industrial Robot + Servo Linear Track |
| Working Envelope | Customized According to Workpiece Dimensions |
| Welding Speed | 1–2.5 m/min (Depending on Joint Design and Material) |
| Positioning Accuracy | ±0.03 mm/m |
| Applicable Materials | Carbon Steel, Stainless Steel, Aluminum Alloys, Copper Alloys and Other Engineering Metals |
| Typical Applications | Heavy Steel Structures, Pressure Vessels, Construction Machinery, Rail Transit, Shipbuilding, Automotive Components, Energy Equipment |
| Control System | Intelligent Digital Welding Control Platform |
| Programming Method | Robotic Offline & Online Programming |
| Cooling System | Industrial Water Cooling System |
| Power Supply | AC 380 V, 50 Hz, Three-Phase |
| Automation Level | Fully Automatic |
| Production Mode | Continuous Industrial Production |
| Optional Configurations | Seam Tracking, Vision Guidance, Rotary Positioner, Dual-Station Worktable, Automatic Loading & Unloading, Remote Monitoring, MES/ERP Integration |
Typical Industries
- Heavy Steel Fabrication
- Construction Machinery
- Rail Transit Manufacturing
- Shipbuilding & Offshore Engineering
- Automotive Manufacturing
- Bridge & Structural Steel
- Energy Equipment
- Pressure Vessel Manufacturing
- Industrial Equipment Manufacturing
- Large Welded Metal Structures
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