Rail-Mounted Robotic Laser Cladding & Metal DED System
Presentation of the equipment's characteristics
This equipment is capable of performing laser cladding and additive manufacturing on large-scale workpieces weighing up to 30 tons and measuring up to 30 meters in length. By integrating various motion systems—such as planar rotary tables and positioners—it can also efficiently process flat surfaces, curved surfaces, spherical components, and other complex geometries.
Engineered for high versatility and industrial-level performance, the system provides precise control, stable deposition quality, and strong adaptability across a wide range of large and specialized components. It is ideal for heavy machinery, petrochemical equipment, marine engineering structures, long shafts, rollers, pipelines, and other oversized workpieces that require advanced surface restoration or enhancement.
High Adaptability
Supports laser cladding and additive manufacturing for a wide range of shaft-type, flat, and irregular-shaped components weighing up to 30 tons and measuring up to 30 meters in length. Suitable for large-scale industrial repair and surface enhancement.
High-Efficiency Powder Feeding
Equipped with high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles that ensure efficient, stable, and uniform powder delivery, meeting the requirements of high-power laser processing.
Intelligent Control
Features a centralized intelligent control system with powerful functions and a user-friendly interface. Supports 2D/3D graphic import and no-programming operation, greatly simplifying workflow and improving automation.
High Stability
A single system can achieve production capacity of up to 10 m² per day, supporting 24-hour continuous and stable operation, ideal for long-term industrial manufacturing environments.
Modular Design
Rich configuration options allow compatibility with multiple laser brands and various laser cladding heads. Easily adapts to different types of workpieces and diverse application demands.
Excellent Forming Quality
Advanced laser beam homogenization technology ensures consistent molten pool behavior and stable deposition quality. Achieves high-quality coating with surface roughness as low as Ra ≤ 6.3 μm.
| Category | Specification |
|---|---|
| Structure | Cast / Welded Frame |
| Laser Power | 3–12 kW |
| Max. Workpiece Diameter | ≤ 2000 mm |
| Max. Workpiece Length | ≤ 30,000 mm |
| Load Capacity | ≤ 30 tons |
| Rotation Speed | 0–100 r/min |
| Cladding Thickness | ≤ 2.5 mm (single layer) |
| Cladding Efficiency | 0.3–1.6 m²/h |
| Functions | Laser Cladding / Hardfacing |
| Cladding Heads | Coaxial Ring-Type / Coaxial Strip-Type / Off-Axis Strip-Type / Internal Cladding Heads |
| Control System | PLC Control / Online Teaching / No-Programming Mode |
| Optional Features | CCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
