Laser quenching equipment series/automatic laser quenching equipment for tool pliers/automatic laser quenching equipment for vise cutting edge

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Presentation of the equipment's characteristics

The equipment uses advanced lasers and industrial robots to achieve multi-axis linkage automated processing. At the same time, tooling and loading and unloading devices can be customized according to customer needs to achieve automated laser quenching and loading and unloading functions. The laser quenching process has the advantages of high power density, rapid cooling, and no need for cooling medium. The hardened layer is uniform, the hardness is higher, the workpiece deformation is small, and the depth and trajectory of the heating layer are easy to control. It is particularly suitable for high-precision part surface treatment. Laser quenching is gradually replacing traditional induction quenching and chemical heat treatment processes and becoming a new choice in the industrial field.

processed samples

The equipment uses advanced lasers, industrial robots and control systems to form a multi-axis linkage automated laser processing system. Customized tooling and loading and unloading devices are developed according to the customer’s part shape and process requirements. It can realize automated laser quenching, automatic loading and unloading and other functions for workpieces.

Advantages of laser quenching process

The laser quenching process is a quenching technology that uses laser to heat the surface of the material to above the austenite phase transition point. As the material cools itself, the austenite is transformed into martensite, thereby hardening the surface of the material. Laser quenching has high power density, fast cooling speed, and does not require cooling media such as water or oil. Compared with induction quenching, flame quenching, and carburizing quenching processes, laser quenching has a uniform hardened layer, higher hardness, small workpiece deformation, easy control of the heating layer depth and heating trajectory, and is easy to automate. It does not need to design corresponding induction coils according to different part sizes like induction quenching, and the processing of large parts does not need to be limited by the furnace size during chemical heat treatment such as carburizing quenching. Therefore, in many industrial fields, laser quenching processes are gradually replacing traditional processes such as induction quenching and chemical heat treatment. It is especially important that the deformation of the workpiece before and after laser quenching can be almost ignored, which is particularly suitable for surface treatment of parts with high precision requirements.

Equipment features and advantages

1. Laser quenching has high power density, fast cooling speed, and does not require cooling media such as water or oil.

2. Compared with induction quenching, flame quenching, and carburizing quenching processes, laser quenching has a uniform hardened layer and higher hardness (generally 1-3HRC higher than induction quenching);

3. The workpiece has small deformation, and the heating layer depth and heating trajectory are easy to control, which is easy to automate. It is not necessary to design corresponding induction coils according to different part sizes like induction quenching, and the processing of large parts does not need to be limited by the furnace size during chemical heat treatment such as carburizing quenching;

4. The laser quenching process is gradually replacing traditional processes such as induction quenching and chemical heat treatment. It is especially important that the deformation of the workpiece before and after laser quenching can be almost ignored, which is particularly suitable for surface treatment of parts with high requirements.

Equipment NameAutomated Laser Quenching Equipment for Vise Cutting Edges
Control SystemClosed – loop Motion Control
Cycle Time6s per piece
LaserFiber/Semiconductor Laser
Laser Power2 – 10kW
Water ChillerDual – temperature and Dual – control
Laser SpotLinear laser 2x5mm
Overall Size2x1x2m
Power<5kW
Laser HeadStraight – version/Bent – version Laser Head
Positioning Accuracy±0.03mm
Spot ShapeRound/Square/Linear
Spot Size0.4 – 6mm
Expandable ModulesFunctional module devices such as CCD camera module
Configuration SoftwareProduction monitoring software, CCD recognition software
①Laser head quenching moving module
②Multi-station positioning and rotating module
③Robot loading module
④Bag switching module
⑤Robot unloading module
⑥Vise finished product collection structure