GREENSTONE 10kW High-Power Laser Cladding Head for Powder-Fed DED Systems
Presentation of the equipment's characteristics
The GREENSTONE GSTS-LR Series High-Power Laser Cladding Head is an advanced processing head designed for high-power laser cladding, powder-fed DED (Directed Energy Deposition), and metal additive manufacturing applications.
The GSTS-LR series supports 10kW and 12kW laser power systems and is compatible with mainstream fiber lasers and semiconductor lasers. Through optimized optical design, multi-channel powder delivery technology, and high-performance thermal management, the laser head provides stable laser transmission, efficient powder utilization, and consistent deposition quality for demanding industrial applications.
Featuring a fully enclosed IP65 protection structure, all-copper optical components, internal dual water cooling, and coaxial gas protection design, the GSTS-LR series is engineered for long-term high-power laser processing operations.
With multiple nozzle configurations and optional CCD monitoring capability, the GSTS-LR laser cladding head provides a flexible solution for wide-area cladding, surface enhancement, repair, and 3D metal deposition applications.
1. High-Power Laser Processing Capability
The GSTS-LR series supports laser power up to 12kW, providing high deposition efficiency and excellent productivity for large industrial components and high-performance surface engineering applications.
2. Multi-Channel Powder Feeding Design
The optimized multi-channel powder delivery structure improves powder distribution uniformity and increases powder utilization efficiency, ensuring stable and high-quality cladding layers.
3. Full Copper Optical Design
The internal optical components adopt a high-performance copper mirror structure, effectively improving thermal stability and reducing optical losses during high-power laser operation.
4. Advanced Cooling and Protection System
The integrated internal dual water cooling system and coaxial gas protection design provide efficient heat management, extending optical component lifetime and improving processing reliability.
5. Fully Enclosed IP65 Structure
The sealed housing design protects internal optical components from dust and external contamination, making the laser head suitable for demanding industrial environments.
6. Flexible Nozzle Configuration
The modular design supports various nozzle options and powder delivery configurations, allowing optimization for different cladding materials, component geometries, and processing requirements.
7. Optional CCD Monitoring System
The laser head can be equipped with a CCD monitoring interface, enabling real-time observation of the molten pool and improving process control.
8. Wide Industrial Applications
Suitable for:
- High-speed laser cladding
- Wear-resistant coating
- Component repair and remanufacturing
- Surface strengthening
- Metal additive manufacturing
- Large-scale DED deposition
| Parameter | GSTS-100LR | GSTS-120LR |
|---|---|---|
| Product Type | High-Power Laser Cladding Head | High-Power Laser Cladding Head |
| Model | GSTS-100LR | GSTS-120LR |
| Applicable Laser Power | 10 kW | 12 kW |
| Laser Interface | QBH / QD / LLK | QBH / QD / LLK |
| Clear Aperture Diameter | Ø50 mm | Ø50 mm |
| Collimator Focal Length | 50 mm / 65 mm / 100 mm | 50 mm / 65 mm / 100 mm |
| Focusing Lens Focal Length | 300 mm / 400 mm / 500 mm | 300 mm / 400 mm / 500 mm |
| Powder Feeding Structure | Multi-Channel Powder Feeding | Multi-Channel Powder Feeding |
| Optical Design | Full Copper Mirror Structure | Full Copper Mirror Structure |
| Auxiliary Gas Pressure | ≤5 bar | ≤5 bar |
| CCD Interface | Type-C / Type-CS | Type-C / Type-CS |
| Cooling System | Internal Dual Water Cooling + Coaxial Gas Protection | Internal Dual Water Cooling + Coaxial Gas Protection |
| Protection Rating | IP65 | IP65 |
| Weight | 6 kg | 6 kg |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
