Customized Online Automated Laser Cleaning Machine for Tire Molds (1000W/1500W/2000W Pulsed Fiber Laser, Wide Scan 50–450mm, 3D Vision Positioning, Water-Cooled, AGV-Ready)
Presentation of the equipment's characteristics
Customized Online Automated Laser Cleaning Machine for Tire Molds (GST-ZZJ-1000M / GST-ZZJ-1500M / GST-ZZJ-2000M) | Greenstone-Tech
Greenstone-Tech customized online automated laser cleaning machines for tire molds are designed for high-efficiency, in-line mold maintenance in tire production. The system integrates a high-power pulsed fiber laser for stable output, combined with a high-precision rotary / lifting / telescopic mechanism and a multi-angle wide-scan cleaning head to achieve fast, uniform, no-dead-angle cleaning.
To improve accuracy and automation, the machine supports laser distance measurement or a 3D HD camera for automatic precise positioning and one-button cleaning. For safer operation and a cleaner workshop environment, it can be equipped with fire protection and fume extraction. Optional wireless AGV drive and high-precision track-following laser radar can further enhance mobility and site adaptability.
Typical applications: compatible with various curing press setups (hydraulic, mechanical, and mobile types), suitable for PCR and TBR tire molds, especially complex molds such as vent-hole structures and laser-engraved pattern molds.
1) Online Automation for Higher Productivity
Enables in-line cleaning with automated control and one-button operation, helping reduce downtime and improve production efficiency.
2) Wide-Scan, Multi-Angle Cleaning with No Dead Corners
Multi-angle wide-scan cleaning head + rotary/lift/telescopic mechanisms deliver more complete coverage and consistent results on complex mold patterns.
3) Stable High-Power Pulsed Fiber Laser Output
Designed for continuous industrial operation with stable energy delivery to maintain cleaning consistency across long duty cycles.
4) Precision Positioning Options (Laser Ranging / 3D HD Camera)
Supports automatic precise positioning to improve repeatability and reduce manual alignment time.
5) Safety & Environmental Protection Integration
Optional fire protection and fume extraction help improve operational safety and workshop air quality during cleaning.
6) Mobility Options for Flexible Workshop Layouts
Optional wireless AGV drive and track-following laser radar support flexible deployment across different working stations and production scenarios.
7) Designed for PCR/TBR Mold Cleaning (Including Difficult Structures)
Optimized for tough cleaning tasks such as vent-hole areas and complex tread patterns, with improved completeness compared to some conventional cleaning methods.
| Item | GST-ZZJ-1000M | GST-ZZJ-1500M | GST-ZZJ-2000M |
|---|---|---|---|
| Laser Power | 1000W | 1500W | 2000W |
| Scanning Width | 50–280 mm | 50–380 mm | 50–450 mm |
| Positioning Method | Laser distance measurement | 3D HD camera | 3D HD camera |
| Cooling Method | Water-cooled | Water-cooled | Water-cooled |
| Power Supply | 220V | 220V | 380V |
| Item | GST-ZZJ-1000M | GST-ZZJ-1500M | GST-ZZJ-2000M |
|---|---|---|---|
| Cleaning Efficiency | 40–50 min / station (two molds) | 35–45 min / station (two PCR molds); 40–50 min / station (two TBR molds) | 35–45 min / station (two TBR molds) |
| Cleaning Result | Clean, uniform, no dead angles | Clean, uniform, no dead angles | Clean, uniform, no dead angles |
| Energy Consumption | PCR: 2 kWh / mold | PCR: 2.5 kWh / mold; TBR: 4 kWh / mold | TBR: 4.5 kWh / mold |
| Operating Noise | < 80 dB | < 80 dB | < 80 dB |
| Operators | 1 person / shift | 1 person / shift | 1 person / shift |
| Rotary Mechanism Repeat Accuracy | 0.1° | 0.1° | 0.1° |
| Telescopic Mechanism Stroke / Repeat Accuracy | Custom stroke; 0.2 mm | Custom stroke; 0.2 mm | Custom stroke; 0.2 mm |
| Lifting Mechanism Stroke / Repeat Accuracy | Custom stroke; 0.2 mm | Custom stroke; 0.2 mm | Custom stroke; 0.2 mm |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
