Compact Robotic Metal DED Repair System
Presentation of the equipment's characteristics
The Greenstone Compact Robotic DED/LMD Repair System is engineered for high-precision laser metal deposition on small-to-medium parts, focusing on precision repair and in-situ process development for new materials and new manufacturing methods. It is widely suited to aerospace, mold & die, and R&D laboratories, where flexibility, repeatability, and controlled atmosphere performance are critical.
Built around a compact, rigid structure, the system delivers strong capability while keeping a small footprint, helping users reduce floor space requirements and lower operating and maintenance costs. A flexible deposition head configuration is available, including annular powder feeding or internal powder feeding options (with optional focused/variable spot capability), enabling stable processing for demanding repair scenarios—such as thin-wall features and blade-type components—where access, heat input control, and track consistency matter.
To support stable long-run operation and process repeatability, Greenstone integrates an upgraded gas purification architecture with optimized pipelines and filtration, enabling low oxygen content (≤ 50 ppm) under inert atmosphere conditions. The system also supports intelligent operation & maintenance functions such as equipment status monitoring, fault diagnosis, historical data traceability, and permission-based management—ideal for both production and research environments.
Compact, rigid machine structure: Small footprint helps save space and reduce operating/maintenance costs.
Precision repair + in-situ R&D ready: Ideal for aerospace, tooling, and research applications requiring controlled deposition.
Flexible powder-feeding configurations: Optional annular or internal powder feeding deposition head solutions; internal feeding can be configured for focused/variable spot capability.
Multi-axis repair capability: B/C axis motion supports complex orientations and hard-to-reach areas for repair tasks.
Low-oxygen inert atmosphere performance: Upgraded gas purification system supports oxygen ≤ 50 ppm for stable deposition quality.
Intelligent O&M functions: Status monitoring, fault diagnosis, historical data query, and permission management for safer, more traceable operation.
Wide material compatibility: Supports common engineering metals and specialized powders for repair and process development.
| Item | Specification |
|---|---|
| Model | GSTLDM-1100mm |
| Max Working Reach (Robot Arm Span) | 1100 mm |
| Robot Repeat Positioning Accuracy | ±0.02 mm |
| Robot Payload | 16 kg |
| Rotary Table Size | Ø125 mm |
| B-Axis Swing Angle | -30° to 120° |
| C-Axis Rotation | n × 360° |
| Blade Fast Positioning / Monitoring | CCD coaxial/off-axis camera monitoring |
| Max Rotary Table Load | Vertical 50 kg / Horizontal 35 kg |
| Laser Power | 0–1000 W |
| Gas Purification System | Gas washing + circulation purification |
| Oxygen Content | ≤50 ppm |
| Deposition Head Options | Annular powder feeding or internal powder feeding (optional focused/variable spot) |
| Powder Feeding Accuracy | ±2% |
| Machine Dimensions | 1900 × 1400 × 2300 mm |
| Machine Weight | 2000 kg |
| Processable Materials | Titanium alloys, aluminum alloys, nickel-based alloys, iron-based alloys, ceramic powders, etc. |
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From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.