Product Overview

The Greenstone Automatic Pick Cutter Laser Cladding System is an intelligent automated laser cladding solution specifically developed for the remanufacturing, wear protection, and surface strengthening of mining picks, roadheader cutters, trenching tools, and other high-wear industrial cutting components. The system integrates precision linear modules, dual-axis positioners, and automatic loading and unloading systems to achieve efficient, continuous, and highly consistent automated production.

Designed for direct metal additive manufacturing and precision repair applications, the equipment supports high-efficiency processing of multiple metal powder materials for wear-resistant coating and surface enhancement. With intelligent centralized control architecture, servo-driven motion systems, precision laser cladding heads, and advanced powder feeding technology, the system delivers stable operation, accurate coating geometry, rapid forming capability, and flexible process adjustment. The system is ideal for mining, tunneling, coal machinery, construction equipment, and heavy industrial applications requiring high-volume automated remanufacturing and surface strengthening solutions.

Equipment Features

The Greenstone automatic pick cutter laser cladding system integrates precision linear modules, dual-axis positioners, and automatic loading and unloading systems to achieve high-efficiency direct metal forming and automated repair processing. The equipment utilizes advanced laser metal additive manufacturing technology to process multiple non-reactive metal powder materials while supporting multi-material surface strengthening and wear-resistant coating applications.

The system adopts a highly integrated control architecture combining precision servo motors, intelligent motion control, laser processing modules, and powder feeding systems to ensure safe operation, accurate geometry control, and rapid production capability. Its open software architecture allows flexible process parameter optimization to meet different industrial production requirements.

Core Advantages
  1. High system integration and flexible configuration support different laser power options, processing modules, and industrial automation requirements;
  2. Servo-driven linear motion modules provide high positioning accuracy, stable dynamic performance, compact structure, and simplified maintenance;
  3. Optimized linear module structure maintains stable laser head positioning and improves coating consistency during continuous operation;
  4. Fully enclosed sheet metal structure and integrated dust removal system improve environmental protection and workshop cleanliness;
  5. Automatic loading and unloading systems significantly improve processing efficiency while reducing manual labor intensity;
  6. Centralized intelligent control system enables synchronized management of laser processing, motion control, and powder feeding operations;
  7. PLC-based control architecture provides stable performance, high reliability, and excellent industrial cost efficiency;
  8. Suitable for automated laser cladding repair, wear-resistant coating, dimensional restoration, and additive remanufacturing of mining and industrial cutting tools;
  9. Supports lean manufacturing and mass production requirements with stable quality consistency and high operational efficiency;
  10. Ideal for mining picks, tunneling cutters, trenching tools, coal cutting tools, road milling components, and other high-wear industrial parts.
ParameterSpecification
Equipment TypeLaser Cladding System for Precision Mold Repair and Surface Engineering
Motion SystemCustomized 2-Axis / 3-Axis Modular Motion Platform
PositionerCustomized Rotary Positioner
Laser SourceFiber Laser / Direct Diode Laser
Maximum Laser PowerUp to 15 kW
Laser Cladding HeadCoaxial Ring Laser Cladding Head
Cooling SystemDual-Temperature Dual-Control Water Cooling System
Powder FeederSingle-Canister / Dual-Canister / Continuous Powder Refill System (Optional)
Laser Spot SizeReflective Coaxial Ring: 3 × 3 mm, 4 × 4 mm (Square Spot)Reflective Coaxial Wide-Beam: 20 × 4 mm, 12 × 3 mm (Rectangular Spot)Transmissive Coaxial Ring: Ø2–5 mm (Round Spot)
Temperature MonitoringProtective Lens Monitoring
Control SystemCNC Controller / Industrial PLC Centralized Control System
Protective GasArgon (Ar) / Nitrogen (N₂)
Laser Output Stability≤ ±2% (2 h)
Powder Feeding Accuracy≤ ±1%
Focus Adjustment Range±3 mm
Minimum Powder Focus DiameterØ2.5 mm
Three-Axis Travel (X/Y/Z)2000 × 900 × 700 mm (Customizable)
Rotary Positioner0–180°, Continuous Rotary Motion
Maximum Workpiece Size400 × 500 × 350 mm
Machine EnclosureFully Enclosed Sheet-Metal Safety Cabinet
Software FunctionsAutomatic Toolpath Planning, Online Process Monitoring, RTCP Five-Axis Motion Control
Optional FunctionsCollaborative Robot Integration, CCD Vision System, Temperature Monitoring, Laser Distance Measurement

Recommended Advanced Manufacturing Solutions

Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.

From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.