3-Axis Gantry OD Laser Cladding System
Presentation of the equipment's characteristics
This equipment is designed for laser cladding processing of various shaft-type components with a maximum weight of ≤10 tons and a length of ≤20 meters, making it suitable for multi-variety and large-volume production. The open-structure design enables fast and efficient loading and unloading of workpieces, significantly improving workflow flexibility.
Equipped with an intelligent operation and control system, the machine offers simple, user-friendly, and highly flexible operation for both automated and semi-automated scenarios.
Optional configurations include:
CCD molten pool monitoring
Closed-loop molten pool temperature control
Adaptive height-following system
Oscillation system
Online preheating system
Wire feeding modules (cold wire / hot wire)
These optional modules enhance processing stability, coating quality, and system versatility, enabling high-precision laser cladding for a wide range of industrial applications.
High Adaptability
Supports cladding and additive manufacturing for shaft-type components with a weight of up to 10 tons and a length of up to 20 meters, meeting the needs of multi-specification industrial applications.
High-Efficiency Feeding
Utilizes high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles to meet the demands of high-power laser processing with stable and uniform powder delivery.
Intelligent Control
Equipped with an integrated intelligent control system offering powerful functions and easy operation. Supports 2D/3D graphics import and no-programming workflow, improving processing efficiency and usability.
High Stability
Single-machine output can reach 10 m² per day, supporting 24/7 continuous and stable production for industrial-scale manufacturing.
Modular Design
Highly configurable system compatible with multiple brands of lasers and cladding heads, meeting various processing requirements for different types of workpieces.
Excellent Forming Quality
Advanced beam homogenization technology ensures consistent molten pool performance, enabling high-quality cladding layers with surface roughness as low as Ra ≤ 6.3 μm.
| Category | Specification |
|---|---|
| Structure | Cast / Welded Frame |
| Laser Power | 3–12 kW |
| Max. Workpiece Diameter | ≤1600 mm |
| Max. Workpiece Length | ≤20,000 mm |
| Load Capacity | ≤10 tons |
| Rotation Speed | 0–100 r/min |
| Cladding Thickness | ≤2.5 mm (single layer) |
| Cladding Efficiency | 0.3–1.6 m²/h |
| Functions | Laser Cladding / Hardfacing |
| Cladding Heads | Coaxial Nozzle / Axis-Band Nozzle / Off-Axis Nozzle Options |
| Control System | PLC Control / Numerical Control / No-Programming Mode |
| Optional Features | CCD Molten Pool Monitoring, Molten Pool Closed-Loop Control, Adaptive Height Following, Oscillation System, Online Preheating, etc. |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
