3-Axis Gantry Inner Bore Laser Cladding System
Presentation of the equipment's characteristics
This equipment is designed for internal laser cladding of components with an inner diameter ≥ 45 mm, a maximum weight of ≤ 10 tons, and a length of up to 12 meters. It has been widely applied in industries such as hydraulic cylinders, petroleum casing, energy-storage pipelines, and screw barrels, providing high-quality internal surface restoration and enhancement.
Featuring an open-structure design, the system enables fast and convenient loading and unloading of workpieces, significantly improving operational efficiency. The intelligent operation and control system ensures simple, flexible, and user-friendly operation suitable for a wide range of industrial environments.
Optional configurations include:
CCD molten pool monitoring
Closed-loop molten pool temperature control
Adaptive height-following system
Online preheating system
Wire feeding modules (cold wire / hot wire)
These optional modules enhance process stability, coating consistency, and material adaptability, making the equipment a reliable solution for high-precision internal laser cladding applications.
High Adaptability
Supports cladding and additive manufacturing for internal bore components with a weight of up to 10 tons and a length of up to 12 meters, meeting diverse processing requirements across multiple industries.
High-Efficiency Powder Feeding
Equipped with high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles to meet the demands of high-power laser processing, ensuring stable and uniform powder delivery.
Intelligent Control
Integrated intelligent control system with powerful functions and a user-friendly interface. Supports 2D/3D graphic import and no-programming operation, greatly simplifying workflow and improving efficiency.
High Stability
Single-machine productivity can reach 10 m² per day, supporting 24/7 continuous and stable production, ideal for industrial-scale internal laser cladding operations.
Modular Design
Highly versatile configuration supporting multiple laser brands and various types of internal cladding heads to accommodate different workpiece specifications and application scenarios.
Excellent Forming Quality
Advanced beam homogenization technology ensures uniform molten pool performance, enabling high-quality cladding layers with a surface roughness as low as Ra ≤ 6.3 μm.
| Category | Specification |
|---|---|
| Structure | Cast / Welded Frame |
| Laser Power | 3–12 kW |
| Minimum Inner Diameter | ≥ 45 mm |
| Maximum Workpiece Length | ≤ 12,000 mm |
| Load Capacity | ≤ 10 tons |
| Rotation Speed | 0–100 r/min |
| Cladding Thickness | ≤ 2.5 mm (single layer) |
| Cladding Efficiency | 0.6–1.6 m²/h |
| Functions | Laser Cladding / Hardfacing |
| Cladding Heads | Coaxial Ring-Type / Multi-Point Needle-Type Nozzles |
| Control System | PLC Control / CNC / No-Programming Mode |
| Optional Features | CCD Molten Pool Monitoring, Adaptive Height-Following System, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
