Presentasi karakteristik peralatan

Greenstone’s Heavy-Duty Gantry Laser Cladding System is a large-scale industrial laser cladding and surface remanufacturing solution specifically engineered for the repair, reinforcement, and additive restoration of heavy-duty components. Designed for oversized shafts, rollers, hydraulic cylinders, metallurgical equipment, mining machinery, and energy-industry components, the system combines high-power laser processing, precision motion control, and automated cladding technology to deliver stable, high-efficiency surface enhancement and dimensional restoration.

The equipment features a high-rigidity gantry structure, large travel range, and intelligent CNC control system, enabling precise laser cladding on large workpieces with complex geometries. With high deposition efficiency, excellent coating consistency, and flexible material compatibility, the system supports iron-based, nickel-based, cobalt-based, and titanium alloy powders for wear resistance, corrosion resistance, and surface strengthening applications. Its modular design, stable operation, and scalable configuration make it an ideal solution for heavy industrial remanufacturing and large-part repair operations.

Heavy-Duty Gantry Laser Cladding System for Large-Scale Industrial Components
  1. High-Power Industrial Cladding Capability
    Supports laser power up to 10kW with cladding widths ranging from 0.5–30mm, enabling efficient processing of large industrial components and high-deposition repair applications.
  2. Large-Scale Gantry Motion System
    Equipped with a long-travel gantry structure with up to 10m processing travel, suitable for oversized shafts, rollers, cylinders, and heavy industrial workpieces.
  3. Heavy-Duty Workpiece Handling
    The rotary spindle system supports high and low-speed processing with clamping lengths up to 3m, while optional positioners can support workpieces weighing up to 5 tons.
  4. Excellent Precision and Stability
    High-rigidity mechanical structure and precision servo motion control ensure stable laser operation, accurate deposition paths, and consistent coating quality.
  5. Flexible Material Compatibility
    Compatible with a wide range of cladding materials including iron-based, nickel-based, cobalt-based, and titanium alloy powders for wear-resistant and corrosion-resistant surface restoration.
  6. Efficient Surface Remanufacturing
    Enables dimensional restoration, surface strengthening, and defect repair while significantly reducing material waste and machining requirements.
  7. User-Friendly Operation and Maintenance
    Integrated intelligent control system provides simple operation, stable processing performance, and convenient maintenance for continuous industrial production.
  8. Ideal for Heavy Industrial Applications
    Widely used in mining, metallurgy, energy, marine, cement, oil & gas, and heavy manufacturing industries for large-part repair and laser surface enhancement.
Nama PerangkatPeralatan Pelapis Laser Tipe Gantry
LaserLaser Serat / Laser Semikonduktor
Rentang Daya 1000-10000W
Tegangan Kerja (AC)400/460 ± 10% (tergantung pada mode)
Gas Pembersih＜ 1L/menit. CDA
Suhu Kerja5-45℃ （41-113℉）
Tingkat Pemindaian0-1000mm / s
Panjang gelombang976nm
Kelembaban Kerja10-80%，Non-condensing
Jenis noselOff-axis / Koaksial
Stabilitas Daya≤2% / jam
Jarak Kerja275mm (10,8 inci)
Frekuensi Maksimum300HZ
Lebar Balok1,2,3,4,5,6,8,12mm
Tingkat Pengumpanan Bubuk0-150g / menit
Laju Aliran Gas Pelindung10-20L / mnt
Rentang AplikasiPelapisan laser, pendinginan laser, paduan laser, peleburan laser
Lapisan Laser pada Cetakan Kaca
Pelapis Laser pada Permukaan Luar Liner Silinder
Perbaikan Turbin Gas di Tempat dengan Peralatan Pelapis Laser
Peralatan pencetakan 3D deposisi energi langsung logam Metal+One® LAM/LMD/DED (manufaktur aditif logam)
Pelapis Laser untuk Permukaan Internal Liner Silinder
pengerasan laser

Solusi Manufaktur Tingkat Lanjut yang Direkomendasikan

Jelajahi portofolio peralatan industri berkinerja tinggi Greenstone yang terkait, yang dirancang untuk melengkapi tujuan produksi Anda di seluruh kelongsong laser, manufaktur aditif DED, pembersihan laser, rekayasa permukaan, otomatisasi presisi, dan pemrosesan material tingkat lanjut. Setiap solusi dirancang secara strategis untuk memperluas kemampuan produksi, meningkatkan efisiensi proses, dan mendukung inovasi industri yang dapat diskalakan.

Dari sistem laser modular hingga platform manufaktur cerdas yang terintegrasi penuh, Greenstone menyediakan pelanggan dengan teknologi yang saling terhubung yang memberikan fleksibilitas, presisi, dan keunggulan operasional yang lebih besar untuk lingkungan manufaktur global modern.