Large-Scale Robotic Laser Cladding Remanufacturing System

Presentasi karakteristik peralatan

The Greenstone Large-Format Robotic Laser Cladding System is a heavy-duty industrial laser cladding and surface remanufacturing solution developed for large component repair, surface strengthening, and high-efficiency metal restoration applications. Combining a six-axis industrial robot with a long-travel slide rail system, the equipment delivers flexible large-area laser cladding capability for oversized and high-value industrial workpieces.

The system integrates high-power laser technology, intelligent robotic motion control, precision powder feeding, and customizable positioning systems to support complex surface repair and metal additive manufacturing tasks. It is widely used in industries such as mining, metallurgy, power generation, marine engineering, oil & gas, heavy machinery, steel production, and industrial remanufacturing for repairing large shafts, rollers, molds, hydraulic components, turbine parts, and other heavy industrial equipment. With excellent processing flexibility, stable metallurgical bonding quality, and large-format operating capability, the Greenstone GLarge-Format Robotic Laser Cladding System significantly improves equipment service life, repair efficiency, and operational reliability.

Large-Format Robotic Laser Cladding System for Industrial Repair and Surface Remanufacturing
GLarge-Format Robotic Laser Cladding System

Industrial Repair and Surface Remanufacturing Equipment

Equipment Features

  • Equipped with high-power industrial laser systems up to 10kW for heavy-duty laser cladding and large-area surface remanufacturing applications;
  • Six-axis industrial robotic arm combined with long-travel slide rail system provides flexible large-format processing capability;
  • Laser cladding width can support precision and wide-area deposition requirements for different industrial repair tasks;
  • Maximum slide rail travel supports large workpiece processing and extended robotic operating range;
  • Compatible with spindle turntables and multi-axis positioners for cylindrical, curved, and complex surface cladding applications;
  • High-load positioner system supports heavy industrial components and multi-angle laser cladding operations;
  • Intelligent centralized control system enables stable coordination of laser source, powder feeder, robot motion, and process parameters;
  • Modular system architecture supports customized configuration according to different industrial repair requirements;
  • Supports iron-based alloys, nickel-based alloys, cobalt-based alloys, stainless steel, titanium alloys, and other high-performance cladding materials;
  • Suitable for dimensional restoration, wear-resistant coating, corrosion protection, surface strengthening, and industrial remanufacturing applications.

Industrial Repair Advantages

The Greenstone large-format robotic laser cladding system is specially designed for repairing oversized and difficult-to-process industrial components that require high flexibility, large working range, and stable cladding quality. The robotic slide rail structure significantly expands the operating envelope and allows efficient laser processing of long shafts, rollers, heavy molds, hydraulic cylinders, turbine components, steel mill parts, and other large industrial workpieces.

The system provides stable laser energy output, low dilution rate, dense metallurgical bonding, and excellent surface strengthening performance. Combined with intelligent robotic programming and flexible positioning systems, the equipment can perform high-precision laser cladding on flat, cylindrical, curved, and irregular surfaces while maintaining excellent process consistency and operational efficiency in demanding industrial environments.

Nama PeralatanPeralatan Pelapis Laser Rel Robot
Jenis LaserLaser Serat / Semikonduktor
Kecepatan Spindel≤1000 rpm
Daya Maksimum10000W
Lebar kelongsong0,5 ~ 30mm
Perjalanan Kereta Api≤10m
Ketebalan kelongsong0,6 ~ 0,9mm
Kapasitas Beban Maksimum10t
Panjang Penjepitan≤8m
Lapisan Laser pada Cetakan Kaca
Pelapis Laser pada Permukaan Luar Liner Silinder
Perbaikan Turbin Gas di Tempat dengan Peralatan Pelapis Laser
Peralatan pencetakan 3D deposisi energi langsung logam Metal+One® LAM/LMD/DED (manufaktur aditif logam)
Pelapis Laser untuk Permukaan Internal Liner Silinder
pengerasan laser

Solusi Manufaktur Tingkat Lanjut yang Direkomendasikan

Jelajahi portofolio peralatan industri berkinerja tinggi Greenstone yang terkait, yang dirancang untuk melengkapi tujuan produksi Anda di seluruh kelongsong laser, manufaktur aditif DED, pembersihan laser, rekayasa permukaan, otomatisasi presisi, dan pemrosesan material tingkat lanjut. Setiap solusi dirancang secara strategis untuk memperluas kemampuan produksi, meningkatkan efisiensi proses, dan mendukung inovasi industri yang dapat diskalakan.

Dari sistem laser modular hingga platform manufaktur cerdas yang terintegrasi penuh, Greenstone menyediakan pelanggan dengan teknologi yang saling terhubung yang memberikan fleksibilitas, presisi, dan keunggulan operasional yang lebih besar untuk lingkungan manufaktur global modern.