Mobile Robotic Laser Cladding Repair System
Presentation of the equipment's characteristics
The mobile robotic laser cladding system offers unparalleled advantages when performing on-site cladding and surface restoration on components that cannot be disassembled or transported. By operating directly in the user’s workshop or production environment, the system supports a wide range of large and complex workpieces. When combined with various motion systems—such as rotary tables and positioners—it can efficiently process multi-specification and large-size components.
The mobile laser cladding solution consists of a mobile platform, high-power laser source, various types of laser cladding heads, a six-axis industrial robot, positioner, water chiller, voltage stabilizer, powder feeder, and all necessary integrated control software and hardware. Together, these modules enable high-quality laser cladding and additive manufacturing on diverse types of workpiece surfaces.
This versatile system is engineered for industrial environments requiring flexible deployment, efficient field repair, and high-precision metallurgical bonding, making it an ideal choice for heavy machinery, petrochemical facilities, energy production, marine engineering, and large-scale manufacturing industries.
High Integration
The system features a highly integrated mobile platform that allows convenient overall movement, lifting, transportation, and rapid deployment for on-site laser cladding operations. Ideal for scenarios requiring fast setup and flexible positioning.
High Adaptability
Compatible with various motion systems—such as rotary tables and positioners—enabling efficient laser cladding of multi-specification and large-size workpieces. Suitable for complex geometries and diverse processing requirements.
Intelligent Control
Equipped with a centralized intelligent control system offering powerful functions and user-friendly operation. Supports 2D/3D graphic import and no-programming workflows, significantly improving ease of use and processing efficiency.
High Stability
Single-machine production capacity can reach 10 m² per day, supporting 24/7 continuous and stable operation, making it well-suited for industrial-scale cladding applications.
Modular Design
Rich configuration options allow integration of multiple laser brands and various cladding head structures, meeting processing needs for different workpiece types and application scenarios.
Excellent Forming Quality
Advanced laser beam homogenization technology ensures molten pool consistency, producing high-quality cladding layers with a surface roughness as low as Ra ≤ 6.3 µm.
| Category | Specification |
|---|---|
| Structure | Welded Frame |
| Laser Power | 3–6 kW |
| Motion System | Six-Axis Industrial Robot + Mobile Platform |
| Cladding Thickness | ≤ 2.5 mm (single layer) |
| Cladding Efficiency | 0.3–1.6 m²/h |
| Functions | Laser Cladding / Hardfacing |
| Cladding Heads | Coaxial Ring-Type / Multi-Point Needle-Type / Internal-Bore Nozzles |
| Control System | PLC Control / Online Teaching / No-Programming Mode |
| Optional Features | CCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
