Hệ thống phủ lớp bằng laser robot dạng giàn PVS | Thiết bị phục hồi bề mặt và sản xuất gia công theo mô hình in 3D quy mô lớn
Giới thiệu các đặc tính của thiết bị
The gantry-type laser cladding system is primarily designed for the cladding and surface enhancement of large and irregularly shaped workpieces. Với gantry structure combined with a cantilever six-axis robotic arm, the equipment provides a comprehensive solution for ultra-large and complex components that require high-precision laser cladding.
This advanced system has been successfully applied to the laser cladding of boiler water-cooled wall tube panels, demonstrating its reliability, stability, and suitability for heavy-duty industrial environments. Its large working envelope, high structural rigidity, and precise multi-axis control make it an ideal choice for high-performance cladding of oversized and non-standard parts.
High Adaptability
Supports laser cladding and additive manufacturing for flat panels, curved components, and irregular large workpieces with widths up to 4 meters and lengths up to 20 meters. Ideal for oversized and non-standard industrial parts.
High-Efficiency Powder Feeding
Equipped with high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles that ensure efficient, stable, and uniform powder delivery—meeting the requirements of high-power laser processing.
Intelligent Control
Features a centralized intelligent control system with powerful functionality and an easy-to-operate interface. Supports 2D/3D graphic import và no-programming operation, significantly improving workflow flexibility and automation.
High Stability
Được thiết kế dành cho 24/7 continuous and stable operation, meeting the long-duration production needs of industrial environments.
Thiết kế mô-đun
Offers rich configuration options, compatible with multiple laser brands and various cladding head structures to meet different processing requirements for diverse workpieces.
Excellent Forming Quality
Advanced beam homogenization technology ensures consistent molten pool performance, producing high-quality cladding layers with a surface roughness as low as Ra ≤ 6.3 μm.
| Danh mục | Thông số kỹ thuật |
|---|---|
| Cấu trúc | Welded Frame |
| Công suất laser | 3–12 kW |
| Max. Workpiece Width | ≤ 4 m |
| Max. Workpiece Length | ≤ 20 m |
| Độ dày lớp ốp | ≤ 2.5 mm (single layer) |
| Hiệu suất ốp tường | 0.3–1.6 m²/h |
| Functions | Laser Cladding / Hardfacing |
| Cladding Heads | Coaxial Ring-Type / Coaxial Strip-Type / Multi-Point Needle-Type Nozzles |
| Hệ thống điều khiển | PLC Control / Online Teaching / No-Programming Mode |
| Các tính năng tùy chọn | CCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Height-Following System, Oscillation System, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
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