장비의 특성 설명
The gantry-type laser cladding system is primarily designed for the cladding and surface enhancement of large and irregularly shaped workpieces. Featuring a gantry structure combined with a cantilever six-axis robotic arm, the equipment provides a comprehensive solution for ultra-large and complex components that require high-precision laser cladding.
This advanced system has been successfully applied to the laser cladding of boiler water-cooled wall tube panels, demonstrating its reliability, stability, and suitability for heavy-duty industrial environments. Its large working envelope, high structural rigidity, and precise multi-axis control make it an ideal choice for high-performance cladding of oversized and non-standard parts.
처리된 샘플
High Adaptability
Supports laser cladding and additive manufacturing for flat panels, curved components, and irregular large workpieces with widths up to 4 meters and lengths up to 20 meters. Ideal for oversized and non-standard industrial parts.
High-Efficiency Powder Feeding
Equipped with high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles that ensure efficient, stable, and uniform powder delivery—meeting the requirements of high-power laser processing.
Intelligent Control
Features a centralized intelligent control system with powerful functionality and an easy-to-operate interface. Supports 2D/3D graphic import 그리고 no-programming operation, significantly improving workflow flexibility and automation.
High Stability
설계 대상 24/7 continuous and stable operation, meeting the long-duration production needs of industrial environments.
모듈식 설계
Offers rich configuration options, compatible with multiple laser brands and various cladding head structures to meet different processing requirements for diverse workpieces.
Excellent Forming Quality
Advanced beam homogenization technology ensures consistent molten pool performance, producing high-quality cladding layers with a surface roughness as low as Ra ≤ 6.3 μm.
| 카테고리 | 사양 |
|---|---|
| 구조 | Welded Frame |
| 레이저 파워 | 3–12 kW |
| Max. Workpiece Width | ≤ 4 m |
| Max. Workpiece Length | ≤ 20 m |
| Cladding Thickness | ≤ 2.5 mm (single layer) |
| Cladding Efficiency | 0.3–1.6 m²/h |
| Functions | Laser Cladding / Hardfacing |
| Cladding Heads | Coaxial Ring-Type / Coaxial Strip-Type / Multi-Point Needle-Type Nozzles |
| 제어 시스템 | PLC Control / Online Teaching / No-Programming Mode |
| 선택적 기능 | CCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Height-Following System, Oscillation System, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
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