Mobile Robotic Laser Cladding System for On-Site Metal Repair and Remanufacturing
Presentation of the equipment's characteristics
The GMLAM-6000 Mobile Robotic Laser Cladding System is a fully integrated mobile laser cladding solution specifically designed for on-site repair, industrial remanufacturing, wear-resistant coating, and metal additive manufacturing of large or non-movable components. Combining a high-power fiber laser, industrial robot, precision powder feeding technology, intelligent motion control, and a compact mobile platform, the system enables high-quality laser cladding directly at customer facilities without transporting heavy workpieces.
The equipment integrates a high-power fiber laser source, precision laser cladding head, industrial water chiller, carrier-gas powder feeder, centralized electrical control cabinet, industrial robot, voltage stabilizer, and mobile workstation into a compact all-in-one platform. The highly integrated design minimizes installation time while improving mobility between different production areas and maintenance locations.
Its robotic multi-axis motion system provides flexible processing of complex geometries, curved surfaces, cylindrical components, and large industrial structures. All critical process parameters—including laser power, focal position, scanning speed, powder feed rate, shielding gas flow, and robot trajectory—can be independently programmed for stable, repeatable, and highly efficient laser deposition.
Designed for field service and industrial maintenance, GMLAM-6000 significantly reduces equipment transportation costs and production downtime while delivering dense metallurgical bonding, low dilution, excellent dimensional accuracy, and minimal post-machining. It is an ideal solution for heavy industries requiring rapid on-site component restoration and surface enhancement.
Mobile Integrated Design
The compact all-in-one structure allows the complete system to be easily transported between different workshops and maintenance sites without repeated disassembly or complex installation.
Designed for On-Site Repair
Ideal for repairing large, heavy, or fixed workpieces that cannot be conveniently transported to conventional manufacturing facilities.
High-Efficiency Robotic Automation
The industrial robot performs fully automated multi-axis laser cladding with excellent positioning accuracy, consistent quality, and high production efficiency.
Stable Metallurgical Bonding
Optimized laser energy distribution and precision powder feeding produce dense clad layers with low dilution and excellent metallurgical bonding to the substrate.
Outstanding Surface Quality
The deposited layer exhibits excellent dimensional accuracy, smooth surface finish, and coating height variation controlled within 0.3 mm, minimizing post-grinding requirements.
Intelligent Process Control
Laser power, spot position, scanning speed, powder feed rate, shielding gas flow, and robot motion parameters are digitally controlled for highly repeatable production.
Flexible Multi-Material Processing
Compatible with various engineering alloy powders for wear resistance, corrosion protection, dimensional restoration, and functional surface enhancement.
Low Heat Input
The precisely controlled laser process minimizes thermal distortion, reduces residual stress, and preserves the mechanical properties of the base material.
Reduced Operating Cost
The mobile platform eliminates unnecessary transportation of heavy components while reducing maintenance downtime and improving repair efficiency.
Wide Industrial Applications
Suitable for mining equipment, heavy machinery, steel manufacturing, power generation, oil & gas equipment, hydraulic components, engineering machinery, marine equipment, and other high-value industrial assets requiring on-site remanufacturing.
| Item | Specification |
|---|
| Model | GMLAM-6000 |
| Machine Type | Mobile Robotic Laser Cladding System |
| Laser Type | High-Power Fiber Laser |
| Laser Power Options | 6 kW / 8 kW / 12 kW |
| Laser Spot Diameter | Ø3–5 mm |
| Laser Cladding Efficiency | 0.25–1.0 m²/h |
| Single-Layer Cladding Thickness | 0.1–3.0 mm |
| Single-Pass Cladding Width | Up to 5 mm |
| Stackable Cladding Thickness | 0–2.5 mm per layer (Multi-layer Build Capability) |
| Robot Working Radius | Up to 3 m |
| Coating Height Variation | ＜0.3 mm |
| Powder Feeding Method | Carrier Gas Powder Feeding |
| Shielding Gas | Nitrogen (N₂), Argon (Ar), Helium (He) |
| Shielding Gas Flow | 15–20 L/min |
| Motion System | Multi-Axis Industrial Robot + Mobile Platform |
| Drive System | Precision Servo Motor |
| Laser Cladding Head | Precision Powder-Fed Laser Cladding Head |
| Controller | Siemens PLC |
| Human Machine Interface | 10-inch Industrial Color Touch Screen |
| Control Software | Intelligent Laser Cladding Control Software |
| Cooling System | Industrial Water Chiller |
| Power Supply | AC 380 V ±10%, 50/60 Hz, Three-Phase Five-Wire |
| Installation Area | Approximately 15–25 m² |
| Machine Weight | Approximately 2000 kg |
| Production Mode | Fully Automatic Continuous Operation |
| Typical Applications | On-Site Repair, Metal Remanufacturing, Wear-Resistant Coating, Surface Restoration, Directed Energy Deposition (DED), Heavy Equipment Maintenance |
| Optional Configurations | Dual Powder Feeder, Extended Robot Reach, Vision Positioning, Remote Monitoring, Automatic Programming, Dust Collection System, Customized Mobile Platform, MES/ERP Integration |
Recommended Advanced Manufacturing Solutions
Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
