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Cái Dây chuyền sản xuất thông minh hàn laser vòng cửa tích hợp của Greenstone Automotive is a high-efficiency laser welding automation solution for manufacturing automotive door ring (door frame ring) assemblies and related high-strength steel stamped parts. Designed for continuous mass production, the system supports laser self-fusion welding and laser filler-wire welding, helping OEMs and Tier suppliers achieve stable weld quality with low distortion. With modular design and full customization support, Greenstone can tailor the fixture concept, axis layout, part size range, and automation modules to match different vehicle platforms and takt-time requirements—ideal for body-in-white (BIW) applications demanding high consistency and high productivity.
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Highly Scalable, One Line for Multiple Models: The platform can be expanded with automatic loading/unloading, automatic fixture positioning, mobile material storage, online weld bead quality inspection, online marking, and online flipping, enabling flexible production and future upgrades.
Cost-Down + High-Quality Continuous Production: Optimized motion system and process control enable low-cost, high-quality, high-takt continuous production, reducing rework and improving yield for door ring assemblies.
Multi-Joint Capability for BIW Requirements: Hỗ trợ hàn cho equal thickness & dissimilar thickness, tailored for typical door ring material stack-ups and combinations in automotive structures.
Better Lightweighting & Material Efficiency: Helps manufacturers improve material efficiency and lightweight goals—commonly promoted benefits include up to +15% material utilization, up to -20% part weight reduction, và up to 99% welding pass rate (process-dependent and subject to part design/material).
Customization Ready for Real Factory Needs: Greenstone supports customized workstation layout, fixtures, software recipes, safety enclosure, and line integration (PLC/MES interface options) to fit customer production lines.
| Danh mục | Mặt hàng | Thông số kỹ thuật |
|---|---|---|
| Thiết bị | Tên thiết bị | Dây chuyền sản xuất thông minh hàn laser vòng cửa tích hợp của Greenstone Automotive |
| Tùy chỉnh | Custom Build Support | Yes (fixtures, automation modules, line integration) |
| Hệ thống chuyển động | X1/X11/X2/X12 (Gantry Door Ring Welding Axes) Stroke | ≥1500 mm |
| Max Speed | 60 m/min | |
| Positioning Accuracy / Repeatability | 0.06 mm / 0.04 mm | |
| Hệ thống chuyển động | Y1/Y2 (Welding Axes) Stroke | ≥2200 mm |
| Max Speed | 60 m/min | |
| Positioning Accuracy / Repeatability | 0.06 mm / 0.04 mm | |
| Hệ thống chuyển động | Z1/Z2 (Welding Axes) Stroke | ≥120 mm |
| Max Speed | 20 m/min | |
| Positioning Accuracy / Repeatability | 0.06 mm / 0.04 mm | |
| Fixture Platform | X3/X4 (Fixture Platform Travel Axes) Stroke | ≥6000 mm |
| Max Speed | 80 m/min | |
| Positioning Accuracy / Repeatability | 0.06 mm / 0.04 mm | |
| Welding Head | A2/A3 (Welding Head Rotary Axes) Rotation Range | ≥ ±115° |
| Max Linear Speed | 50 m/min | |
| Angular Positioning / Repeatability | ±20″ / ±15″ | |
| Seam Tracking | Y Axis (Seam Tracking Compensation) Stroke | ±15 mm |
| Max Speed | 20 m/min | |
| Positioning Accuracy / Repeatability | 0.03 mm / 0.02 mm | |
| Process Capability | Các vật liệu phù hợp | Carbon steel sheet, galvanized sheet, Al-Si coated sheet |
| Thickness Range | 0.8 mm – 3.2 mm | |
| Welding Process | Laser filler-wire welding, laser self-fusion welding | |
| Tốc độ hàn | 4000 mm/min – 11000 mm/min | |
| Workpiece | Kích thước tối đa của phôi | 3200 mm × 2200 mm |
| Năng lượng | Phase / Voltage / Frequency | 3 / 380 V / 50 Hz |
| Protection | IP Rating | IP54 |
| Size & Weight | Tổng trọng lượng | ≤20000 kg |
| Footprint (L×W×H) | 33000 mm × 16500 mm × 4200 mm |
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