Large-Format Robotic Laser Cladding System for Industrial Repair and Surface Remanufacturing

Presentation of the equipment's characteristics

The Greenstone Large-Format Robotic Laser Cladding System is a heavy-duty industrial laser cladding and surface remanufacturing solution developed for large component repair, surface strengthening, and high-efficiency metal restoration applications. Combining a six-axis industrial robot with a long-travel slide rail system, the equipment delivers flexible large-area laser cladding capability for oversized and high-value industrial workpieces.

The system integrates high-power laser technology, intelligent robotic motion control, precision powder feeding, and customizable positioning systems to support complex surface repair and metal additive manufacturing tasks. It is widely used in industries such as mining, metallurgy, power generation, marine engineering, oil & gas, heavy machinery, steel production, and industrial remanufacturing for repairing large shafts, rollers, molds, hydraulic components, turbine parts, and other heavy industrial equipment. With excellent processing flexibility, stable metallurgical bonding quality, and large-format operating capability, the Greenstone GLarge-Format Robotic Laser Cladding System significantly improves equipment service life, repair efficiency, and operational reliability.

GLarge-Format Robotic Laser Cladding System

Industrial Repair and Surface Remanufacturing Equipment

Equipment Features

Equipped with high-power industrial laser systems up to 10kW for heavy-duty laser cladding and large-area surface remanufacturing applications;
Six-axis industrial robotic arm combined with long-travel slide rail system provides flexible large-format processing capability;
Laser cladding width can support precision and wide-area deposition requirements for different industrial repair tasks;
Maximum slide rail travel supports large workpiece processing and extended robotic operating range;
Compatible with spindle turntables and multi-axis positioners for cylindrical, curved, and complex surface cladding applications;
High-load positioner system supports heavy industrial components and multi-angle laser cladding operations;
Intelligent centralized control system enables stable coordination of laser source, powder feeder, robot motion, and process parameters;
Modular system architecture supports customized configuration according to different industrial repair requirements;
Supports iron-based alloys, nickel-based alloys, cobalt-based alloys, stainless steel, titanium alloys, and other high-performance cladding materials;
Suitable for dimensional restoration, wear-resistant coating, corrosion protection, surface strengthening, and industrial remanufacturing applications.

Industrial Repair Advantages

The Greenstone large-format robotic laser cladding system is specially designed for repairing oversized and difficult-to-process industrial components that require high flexibility, large working range, and stable cladding quality. The robotic slide rail structure significantly expands the operating envelope and allows efficient laser processing of long shafts, rollers, heavy molds, hydraulic cylinders, turbine components, steel mill parts, and other large industrial workpieces.

The system provides stable laser energy output, low dilution rate, dense metallurgical bonding, and excellent surface strengthening performance. Combined with intelligent robotic programming and flexible positioning systems, the equipment can perform high-precision laser cladding on flat, cylindrical, curved, and irregular surfaces while maintaining excellent process consistency and operational efficiency in demanding industrial environments.

Equipment Name	Robot Rail Laser Cladding Equipment
Laser Type	Fiber/Semiconductor Laser
Spindle Speed	≤1000 rpm
Maximum Power	10000W
Cladding Width	0.5~30mm
Rail Travel	≤10m
Cladding Thickness	0.6~0.9mm
Maximum Load Capacity	10t
Clamping Length	≤8m