機器の特性のプレゼンテーション

Wire-fed laser cladding technology uses metal wire as the cladding material and is primarily applied in the production of protective surface coatings, laser remanufacturing of damaged or worn components, and the cladding of slender shafts, thin-walled structures, and other deformation-sensitive parts.

This cladding head is compatible with a wide range of cold-wire and hot-wire materials and specifications, ensuring excellent adaptability for diverse industrial applications involving wear resistance, dimensional restoration, and precision surface enhancement.

加工サンプル
レーザクラッディング技術による高性能プランジャー耐摩耗コーティング
レーザークラッディング：マイクロスケールの産業用「低侵襲修理」と再製造革命
レーザークラッディングプロセス - 詳細表示
Wire-Fed Laser Cladding Head
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高い材料利用率

The wire-fed process features excellent material utilization, minimal heat input, and low thermal distortion. It produces smooth and uniform cladding layers with refined microstructures, high bonding strength, low dilution rates, and reduced defect levels.

High Deposition Rate

Featuring an optimized hot-wire feeding system, the cladding head achieves significantly higher deposition rates—up to 2.5× faster—improving productivity for large-area and high-volume manufacturing.

Optimized Water-Cooling Structure

A highly efficient water-cooling design ensures stable thermal management and supports 24-hour continuous and reliable operation, even under long-duration industrial workloads.

Four-Dimensional Adjustment

The advanced multi-axis wire-feeding mechanism enables precise four-dimensional positional adjustment, ensuring accurate wire delivery into the melt pool for improved process stability and cladding quality.

Extended Service Life

Integrated coaxial shielding gas modules enhance melt pool protection and reduce oxidation, while superior thermal design prolongs the service life of critical optical components and protective lenses.

Rich Functionality

The cladding head supports a wide range of functions and can be quickly adapted to switch between metal wire cladding, powder cladding, and other hybrid processing modes, delivering high flexibility for diverse industrial applications.

代表的なアプリケーション

  • Shaft and journal repair

  • Mold refurbishment and edge rebuilding

  • Laser hardfacing and wear-resistant coating

  • Structural additive manufacturing

  • Hydraulic components and energy equipment restoration

  • Precision repair of aerospace and automotive parts

項目仕様
レーザーインターフェースQBH, QD, LLK-D, LOE, etc.
Optical Path StructureReflective optical path
Protective Lens Group3層
冷却方法水冷
定格出力≤12,000 W
Stand-off Distance150 mm
Collimation Distance300 mm
Focusing OpticsRectangular Spot: 3 × 3 mm, 4 × 4 mm
Circular Spot: 2–5 mm (adjustable)
適用波長900-1080 nm
レーザー伝送効率≥99.25%
温度センサーProtective lens temperature monitoring
Wire Feeding StructureFour-axis wire feeding
Cladding Layer Thickness0.1–3.0 mm
Wire Feeding Speed0–100 mm/s (cold wire)
0–200 mm/s (hot wire)
Compatible Wire MaterialsStainless steels, structural steels, nickel-based alloys, cobalt-based alloys, copper alloys, etc.
Applicable Wire DiameterØ0.8 mm – Ø1.6 mm
Material Utilization Rate100%
重量7.5 kg
オプション機能CCD monitoring, laser rangefinder
Wire-Fed Laser Cladding Head