Mobile Robotic Laser Cladding Repair System
Presentasi karakteristik peralatan
The mobile robotic laser cladding system offers unparalleled advantages when performing on-site cladding and surface restoration on components that cannot be disassembled or transported. By operating directly in the user’s workshop or production environment, the system supports a wide range of large and complex workpieces. When combined with various motion systems—such as rotary tables and positioners—it can efficiently process multi-specification and large-size components.
The mobile laser cladding solution consists of a mobile platform, high-power laser source, various types of laser cladding heads, a six-axis industrial robot, positioner, water chiller, voltage stabilizer, powder feeder, and all necessary integrated control software and hardware. Together, these modules enable high-quality laser cladding and additive manufacturing on diverse types of workpiece surfaces.
This versatile system is engineered for industrial environments requiring flexible deployment, efficient field repair, and high-precision metallurgical bonding, making it an ideal choice for heavy machinery, petrochemical facilities, energy production, marine engineering, and large-scale manufacturing industries.
High Integration
The system features a highly integrated mobile platform that allows convenient overall movement, lifting, transportation, and rapid deployment for on-site laser cladding operations. Ideal for scenarios requiring fast setup and flexible positioning.
Kemampuan Beradaptasi Tinggi
Compatible with various motion systems—such as rotary tables and positioners—enabling efficient laser cladding of multi-specification and large-size workpieces. Suitable for complex geometries and diverse processing requirements.
Kontrol Cerdas
Equipped with a centralized intelligent control system offering powerful functions and user-friendly operation. Supports 2D/3D graphic import dan no-programming workflows, significantly improving ease of use and processing efficiency.
Stabilitas Tinggi
Single-machine production capacity can reach 10 m² per hari, mendukung 24/7 continuous and stable operation, making it well-suited for industrial-scale cladding applications.
Desain Modular
Rich configuration options allow integration of multiple laser brands and various cladding head structures, meeting processing needs for different workpiece types and application scenarios.
Kualitas Pembentukan yang Sangat Baik
Advanced laser beam homogenization technology ensures molten pool consistency, producing high-quality cladding layers with a surface roughness as low as Ra ≤ 6.3 µm.
| Kategori | Spesifikasi |
|---|---|
| Struktur | Bingkai yang Dilas |
| Kekuatan Laser | 3–6 kW |
| Sistem Gerak | Six-Axis Industrial Robot + Mobile Platform |
| Ketebalan kelongsong | ≤ 2.5 mm (single layer) |
| Efisiensi Kelongsong | 0,3-1,6 m²/jam |
| Fungsi | Pelapis Laser / Hardfacing |
| Kepala Cladding | Coaxial Ring-Type / Multi-Point Needle-Type / Internal-Bore Nozzles |
| Sistem Kontrol | PLC Control / Online Teaching / No-Programming Mode |
| Fitur Opsional | CCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
Solusi Manufaktur Tingkat Lanjut yang Direkomendasikan
Jelajahi portofolio peralatan industri berkinerja tinggi Greenstone yang terkait, yang dirancang untuk melengkapi tujuan produksi Anda di seluruh kelongsong laser, manufaktur aditif DED, pembersihan laser, rekayasa permukaan, otomatisasi presisi, dan pemrosesan material tingkat lanjut. Setiap solusi dirancang secara strategis untuk memperluas kemampuan produksi, meningkatkan efisiensi proses, dan mendukung inovasi industri yang dapat diskalakan.
Dari sistem laser modular hingga platform manufaktur cerdas yang terintegrasi penuh, Greenstone menyediakan pelanggan dengan teknologi yang saling terhubung yang memberikan fleksibilitas, presisi, dan keunggulan operasional yang lebih besar untuk lingkungan manufaktur global modern.
