Mobile Laser Cladding Repair System
ارائه ویژگیهای تجهیزات
The Greenstone GMobiMRO mobile laser cladding system is a next-generation on-site laser repair solution developed for rapid industrial maintenance, surface restoration, and additive remanufacturing of large components. Designed with a fully modular structure, the system integrates the core laser cladding modules into transportable units that can be quickly delivered, assembled, and deployed directly at the customer’s facility.
The equipment is specifically engineered to reduce maintenance downtime, labor costs, and equipment transportation expenses for heavy industrial applications. It supports fast on-site repair of large shafts, rollers, turbines, hydraulic components, mining equipment, and other oversized workpieces that are difficult or impossible to disassemble and transport. With intelligent centralized control, high mobility, stable laser output, and flexible robotic operation, the GMobiMRO system provides an efficient and reliable solution for industrial laser cladding, surface strengthening, and metal additive repair applications.
Equipment Configuration
- The mobile laser cladding system consists of portable front-end processing modules and integrated rear-end power modules for rapid field deployment;
- The front-end system includes a multi-axis industrial robot, mobile platform, electrical control unit, automatic powder feeder, laser cladding head, and precision cladding nozzle;
- The rear-end system integrates a high-power fiber laser, industrial water chiller, electrical cabinet, and protective gas supply system;
- Modular integration enables quick transportation, assembly, disassembly, and relocation for different industrial maintenance scenarios.
مزایای تجهیزات
- One robotic platform can perform both laser cladding repair and automated grinding/polishing operations, improving operational flexibility and efficiency;
- Ideal for large industrial components that cannot be easily transported or disassembled, enabling true on-site remanufacturing and emergency repair capability;
- Eliminates traditional repair processes such as disassembly, off-site transportation, external machining, and reinstallation, significantly reducing downtime and maintenance costs;
- Suitable for heavy industries including mining, steel mills, hydropower, thermal power, oil & gas, shipbuilding, petrochemical, and energy equipment maintenance;
- Integrated modular design provides compact structure, fast deployment, high mobility, and simplified transportation for field service operations;
- Centralized intelligent control system enables stable and precise coordination of laser power, powder feeding, robot motion, and protective gas parameters;
- High-efficiency linear laser cladding nozzle design improves deposition efficiency, coating consistency, and repair productivity;
- Optimized low external wiring architecture greatly improves equipment reliability, reduces failure rates, and simplifies field maintenance operations.
| نام تجهیزات | Mobile Laser Cladding Equipment |
| نوع لیزر | لیزر فیبر/نیمهرسانا |
| محدوده کاری | ۲۰۰۰ میلیمتر |
| توان لیزر | 3000W~6000W |
| Max Table Load | 100kg |
| ناپایداری قدرت | ≤±2% |
| نرخ تغذیه پودر | 1~400g/min |
| حالت کار | Continuous/Modulated |
| کارایی رسوبگذاری | ≥50mm³/s |
| Motion Execution Mechanism | ربات صنعتی شش محوره |
| ارتباط از راه دور | profinet |
| تکرارپذیری حرکت | ±۰٫۰۳ میلیمتر |
| نرمافزار | CAAM |
| Other Application Technologies | Induction Heating, Infrared Temperature Measurement, Coaxial Imaging, Coaxial Illumination, Closed-Loop Feedback Control |
راهحلهای پیشرفته تولید پیشنهادی
مجموعه مرتبط گریناستون از تجهیزات صنعتی با کارایی بالا را کشف کنید که برای تکمیل اهداف تولیدی شما در زمینه پوششدهی لیزری، ساخت افزودنی DED، تمیزکاری لیزری، مهندسی سطح، اتوماسیون دقیق و پردازش پیشرفته مواد طراحی شدهاند. هر یک از این راهحلها بهطور استراتژیک طراحی شده است تا قابلیتهای تولید را گسترش دهد، بهرهوری فرآیند را افزایش دهد و از نوآوری صنعتی مقیاسپذیر پشتیبانی کند.
از سیستمهای لیزری مدولار گرفته تا پلتفرمهای هوشمند و کاملاً یکپارچه ساخت، گریناستون فناوریهای بههمپیوستهای را در اختیار مشتریان قرار میدهد که انعطافپذیری، دقت و برتری عملیاتی بیشتری را برای محیطهای ساخت جهانی مدرن فراهم میکنند.
