Heavy-Duty Gantry Laser Cladding Remanufacturing System

Darstellung der Eigenschaften des Geräts

Greenstone’s Heavy-Duty Gantry Laser Cladding System is a large-scale industrial laser cladding and surface remanufacturing solution specifically engineered for the repair, reinforcement, and additive restoration of heavy-duty components. Designed for oversized shafts, rollers, hydraulic cylinders, metallurgical equipment, mining machinery, and energy-industry components, the system combines high-power laser processing, precision motion control, and automated cladding technology to deliver stable, high-efficiency surface enhancement and dimensional restoration.

The equipment features a high-rigidity gantry structure, large travel range, and intelligent CNC control system, enabling precise laser cladding on large workpieces with complex geometries. With high deposition efficiency, excellent coating consistency, and flexible material compatibility, the system supports iron-based, nickel-based, cobalt-based, and titanium alloy powders for wear resistance, corrosion resistance, and surface strengthening applications. Its modular design, stable operation, and scalable configuration make it an ideal solution for heavy industrial remanufacturing and large-part repair operations.

High-Power Industrial Cladding Capability
Supports laser power up to 10kW with cladding widths ranging from 0.5–30mm, enabling efficient processing of large industrial components and high-deposition repair applications.
Large-Scale Gantry Motion System
Equipped with a long-travel gantry structure with up to 10m processing travel, suitable for oversized shafts, rollers, cylinders, and heavy industrial workpieces.
Heavy-Duty Workpiece Handling
The rotary spindle system supports high and low-speed processing with clamping lengths up to 3m, while optional positioners can support workpieces weighing up to 5 tons.
Excellent Precision and Stability
High-rigidity mechanical structure and precision servo motion control ensure stable laser operation, accurate deposition paths, and consistent coating quality.
Flexible Material Compatibility
Compatible with a wide range of cladding materials including iron-based, nickel-based, cobalt-based, and titanium alloy powders for wear-resistant and corrosion-resistant surface restoration.
Efficient Surface Remanufacturing
Enables dimensional restoration, surface strengthening, and defect repair while significantly reducing material waste and machining requirements.
User-Friendly Operation and Maintenance
Integrated intelligent control system provides simple operation, stable processing performance, and convenient maintenance for continuous industrial production.
Ideal for Heavy Industrial Applications
Widely used in mining, metallurgy, energy, marine, cement, oil & gas, and heavy manufacturing industries for large-part repair and laser surface enhancement.

Gerät Name	Gantry-Laserauftragsschweißanlage
Laser	Faserlaser/Halbleiterlaser
Leistungsbereich	1000-10000W
Arbeitsspannung（VAC)	400/460±10% (je nach Modus)
Reinigungsgas	＜1L/min. CDA
Arbeitstemperatur	5-45℃ （41-113℉）
Abtastrate	0-1000mm/s
Wellenlänge	976nm
Luftfeuchtigkeit bei der Arbeit	10-80%，Non-condensing
Düsentyp	Off-axis/Koaxial
Leistungsstabilität	≤2%/h
Arbeitsabstand	275mm(10.8 in.)
Maximale Frequenz	300HZ
Breite des Strahls	1,2,3,4,5,6,8,12mm
Pulverzufuhrrate	0-150g/min
Durchflussmenge des Schutzgases	10-20L/min
Anwendungsbereich	Laserauftragschweißen, Laserabschrecken, Laserlegieren, Laserschmelzen

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