Hệ thống phủ lớp bằng laser robot di động PVS | Thiết bị phục hồi bề mặt di động có độ chính xác cao
Giới thiệu các đặc tính của thiết bị
The mobile robotic laser cladding system offers unparalleled advantages when performing on-site cladding and surface restoration on components that cannot be disassembled or transported. By operating directly in the user’s workshop or production environment, the system supports a wide range of large and complex workpieces. When combined with various motion systems—such as rotary tables and positioners—it can efficiently process multi-specification and large-size components.
The mobile laser cladding solution consists of a mobile platform, high-power laser source, various types of laser cladding heads, một six-axis industrial robot, bộ định vị, water chiller, voltage stabilizer, powder feeder, and all necessary integrated control software and hardware. Together, these modules enable high-quality laser cladding and additive manufacturing on diverse types of workpiece surfaces.
This versatile system is engineered for industrial environments requiring flexible deployment, efficient field repair, and high-precision metallurgical bonding, making it an ideal choice for heavy machinery, petrochemical facilities, energy production, marine engineering, and large-scale manufacturing industries.
mẫu đã qua xử lý
High Integration
The system features a highly integrated mobile platform that allows convenient overall movement, lifting, transportation, and rapid deployment for on-site laser cladding operations. Ideal for scenarios requiring fast setup and flexible positioning.
High Adaptability
Compatible with various motion systems—such as rotary tables and positioners—enabling efficient laser cladding of multi-specification and large-size workpieces. Suitable for complex geometries and diverse processing requirements.
Intelligent Control
Equipped with a centralized intelligent control system offering powerful functions and user-friendly operation. Supports 2D/3D graphic import và no-programming workflows, significantly improving ease of use and processing efficiency.
High Stability
Single-machine production capacity can reach 10 m² per day, hỗ trợ 24/7 continuous and stable operation, making it well-suited for industrial-scale cladding applications.
Thiết kế mô-đun
Rich configuration options allow integration of multiple laser brands and various cladding head structures, meeting processing needs for different workpiece types and application scenarios.
Excellent Forming Quality
Advanced laser beam homogenization technology ensures molten pool consistency, producing high-quality cladding layers with a surface roughness as low as Ra ≤ 6.3 µm.
| Danh mục | Thông số kỹ thuật |
|---|---|
| Cấu trúc | Welded Frame |
| Công suất laser | 3–6 kW |
| Hệ thống chuyển động | Six-Axis Industrial Robot + Mobile Platform |
| Độ dày lớp ốp | ≤ 2.5 mm (single layer) |
| Hiệu suất ốp tường | 0.3–1.6 m²/h |
| Functions | Laser Cladding / Hardfacing |
| Cladding Heads | Coaxial Ring-Type / Multi-Point Needle-Type / Internal-Bore Nozzles |
| Hệ thống điều khiển | PLC Control / Online Teaching / No-Programming Mode |
| Các tính năng tùy chọn | CCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
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