Thiết bị phủ lớp bằng laser hình trụ bên ngoài PVS | Hệ thống phục hồi bề mặt bằng laser độ chính xác cao
Giới thiệu các đặc tính của thiết bị
This equipment is designed for laser cladding processing of various shaft-type components with a maximum weight of ≤10 tons and a length of ≤20 meters, making it suitable for multi-variety and large-volume production. The open-structure design enables fast and efficient loading and unloading of workpieces, significantly improving workflow flexibility.
Equipped with an intelligent operation and control system, the machine offers simple, user-friendly, and highly flexible operation for both automated and semi-automated scenarios.
Optional configurations include:
CCD molten pool monitoring
Closed-loop molten pool temperature control
Adaptive height-following system
Oscillation system
Online preheating system
Wire feeding modules (cold wire / hot wire)
These optional modules enhance processing stability, coating quality, and system versatility, enabling high-precision laser cladding for a wide range of industrial applications.
High Adaptability
Supports cladding and additive manufacturing for shaft-type components with a weight of up to 10 tons and a length of up to 20 meters, meeting the needs of multi-specification industrial applications.
High-Efficiency Feeding
Utilizes high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles to meet the demands of high-power laser processing with stable and uniform powder delivery.
Intelligent Control
Equipped with an integrated intelligent control system offering powerful functions and easy operation. Supports 2D/3D graphics import và no-programming workflow, improving processing efficiency and usability.
High Stability
Single-machine output can reach 10 m² per day, hỗ trợ 24/7 continuous and stable production for industrial-scale manufacturing.
Thiết kế mô-đun
Highly configurable system compatible with multiple brands of lasers and cladding heads, meeting various processing requirements for different types of workpieces.
Excellent Forming Quality
Advanced beam homogenization technology ensures consistent molten pool performance, enabling high-quality cladding layers with surface roughness as low as Ra ≤ 6.3 μm.
| Danh mục | Thông số kỹ thuật |
|---|---|
| Cấu trúc | Cast / Welded Frame |
| Công suất laser | 3–12 kW |
| Max. Workpiece Diameter | ≤1600 mm |
| Max. Workpiece Length | ≤20,000 mm |
| Load Capacity | ≤10 tons |
| Tốc độ quay | 0–100 r/min |
| Độ dày lớp ốp | ≤2.5 mm (single layer) |
| Hiệu suất ốp tường | 0.3–1.6 m²/h |
| Functions | Laser Cladding / Hardfacing |
| Cladding Heads | Coaxial Nozzle / Axis-Band Nozzle / Off-Axis Nozzle Options |
| Hệ thống điều khiển | PLC Control / Numerical Control / No-Programming Mode |
| Các tính năng tùy chọn | CCD Molten Pool Monitoring, Molten Pool Closed-Loop Control, Adaptive Height Following, Oscillation System, Online Preheating, etc. |
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