Presentasi karakteristik peralatan
The automatic laser cladding equipment for pick cutters is independently developed by our company. It integrates linear modules, two-axis positioners and loading and unloading devices. It is designed for multi-material additive manufacturing of workpieces and is suitable for material research and surface coating strengthening. The equipment is designed for direct metal forming and repair, can process non-reactive metal powders, and uses direct laser metal additive manufacturing technology. With highly integrated control modules, servo motor drives and powder nozzles, it ensures safe and easy operation, precise shape control and rapid forming. Its open software architecture gives the control system a high degree of freedom in parameter adjustment, which can be flexibly optimized to meet stringent production requirements. Overall, the equipment combines high efficiency, flexibility and precision, and is an ideal choice for material research and surface strengthening.
The automatic laser cladding equipment for picks independently developed by our company integrates linear modules, two-axis positioners and automatic loading and unloading systems, and is designed for direct metal forming and precision repair. Direct laser metal additive manufacturing technology is used to efficiently process inactive metal powders and realize multi-material additive manufacturing. The equipment is centered on a highly integrated control module, precision servo motor, laser head and powder feeding device to ensure safe operation, precise shape and rapid forming. The open software architecture provides flexible parameter adjustment to meet strict production requirements.
This equipment combines exquisite industrial design appearance with powerful functions. It not only takes into account repair and 3D printing, but also has an affordable price, is positioned in the middle and low range, and is perfectly adapted to mass production and lean manufacturing needs. Its main features include:
- High integration and flexibility: The laser can be freely configured, the core components are all self-made, the system is highly integrated, and it is equipped with a variety of process packages and accessories to fully meet the general needs of the market.
- Servo drive and precision motion: The servo-driven linear module has high motion accuracy, dynamic stability, compact structure and convenient maintenance. The linear module design ensures that the position of the motion axis and the laser head is constant and the load does not fluctuate.
- Environmental protection and clean production: The closed sheet metal structure and dust removal device effectively isolate dust and protect the workshop environment.
- Efficient automation: The automatic loading and unloading device improves the processing efficiency of the pick workpiece and greatly reduces the labor intensity.
- Centralized program control: The core components such as motion control, laser, and powder feeder are all controlled by centralized program, with high integration and easy operation.
- PLC control system: The motion control system based on PLC not only has stable performance, but also has significant cost-effectiveness advantages.
| Nama Peralatan | Automated Laser Cladding Equipment for Picks |
| Kekuatan Laser | 3 – 6kW |
| Metode Pendinginan | Water – cooling |
| Laser | Continuous Fiber Laser |
| Repeat Powder Feeding Accuracy | ≤ ± 1% |
| Stable Power | <±2% (2h) |
| Two – axis Stroke (XZ) | 600X200mm |
| Optical Path Coaxial Adjustment | Precise adjustment in X – Y directions |
| Akurasi Pemosisian Ulang | ± 0,05mm |
| Focus Adjustment Range | ±3mm |
| Laser Head | Straight – version Laser Head |
| Ukuran Tempat Bubuk | 1.0 – 1.5mm |
| Pengumpan Bubuk | Double – barrel Turntable Pressure Powder Feeder |
| Nozzle | Water – cooled Reinforced Coaxial Annular Nozzle |
| Repeat Powder Feeding Accuracy | ≤ ± 1% |
| Powder Feeding Flow Rate | 1 – 45g/min |
| Appearance | Fully Enclosed by Sheet Metal |
| Configuration Software | Online Monitoring Software |
Application Case
The original hardness of the area to be repaired of the pick of the coal mining machine drill bit is about HRC50. After cladding treatment, the effect is shown in the figure below. The hardness of the cladding layer has reached HRC55 after testing.



Produk terkait
Menguasai Teknologi Inti dalam Manufaktur Aditif Logam Berkinerja Tinggi dan Perlakuan Permukaan




















