Solusi perawatan permukaan berkinerja tinggi untuk bidang militer dan pertahanan

We provide customers in this field with high-performance surface coating technology, manufacturing and a complete set of corresponding processing system equipment solutions, which have been well received by customers around the world.

——Enabling equipment efficiency revolution with laser cladding and cold spray technology

I. Technical advantages: Accurately matching the stringent requirements of military equipment

Our company has been deeply engaged in the two core technologies of laser cladding and cold spray, and is committed to providing international military and defense customers with a trinity of surface treatment services including rapid repair, performance enhancement, and emergency manufacturing. Through patented composite processes (such as laser-cold spray collaborative technology 110) and modular equipment deployment, we have provided more than 200 military-grade solutions to NATO member states, partners in the Asia-Pacific region, etc., covering the entire scene of sea, land, air and aerospace equipment.

  1. Highlights of laser cladding technology

1.1 Metallurgical-grade bonding strength: Using nickel-based (Inconel 625), cobalt-based (Stellite 6) and ceramic-reinforced (WC-Co) alloy powders, the bonding strength of the cladding layer is ≥400MPa, reaching more than 95% of the base material, effectively solving the problem of large heat-affected zone and easy deformation of traditional cladding.

1.2 Micron-level precision control: Through the ultra-high-speed laser cladding (UHS-LC) process, the coating thickness is as low as 30μm, and the surface roughness Ra≤0.8μm, which meets the dimensional restoration requirements of precision parts (such as aircraft engine blades and missile guidance parts).

1.3 Extreme environmental adaptability: The cladding layer is resistant to high temperatures of up to 1200℃ (short term) and has a salt spray corrosion life of more than 5000 hours, which meets the MIL-STD-810G military environmental test standard.

  1. Breakthrough in cold spray technology

2.1 Low-temperature solid deposition: No high-temperature melting is required, and metal particles are formed by supersonic kinetic energy deposition, avoiding the performance degradation of heat-sensitive materials (such as aluminum alloys and titanium alloys), which is suitable for electronic equipment housings and lightweight armor repair.

2.2 Field-level rapid response: Equipped with portable cold spray equipment, it can complete on-site repairs of key parts (such as carrier-based aircraft landing gear and tank drive shafts) within 12 hours, supporting emergency maintenance far away from the manufacturing base.

II. Core application scenarios and material standards

1. Typical Military Equipment Repair & Enhancement

Equipment CategoryCritical ComponentsMaterial SolutionsInternational Standards
Aircraft SystemsEngine turbine blades, combustion chamber linersInconel 718 + WC ceramic-reinforced layerAMS 5383 (nickel alloys), ASTM E606 (fatigue testing)
Armored VehiclesTransmission gears, turret bearing housingsFeCrNiMoB wear-resistant alloy + Stellite 6 sealing coatingMIL-STD-3021 (armor materials), ISO 11124-2 (abrasive blasting)
Naval SystemsPropeller shafts, propellers, seawater valve bodies316L stainless steel + Cr3C2-NiCr anti-biofouling coatingASTM G48 (pitting corrosion), DNVGL-RP-0416 (marine engineering)
Spacecraft & SatellitesThermal control coatings, laser protection filmsBionic silver ant whisker composite coating (high reflectivity/thermal regulation)ECSS-Q-ST-70-36C (space materials), ISO 21207 (corrosion testing)

Key Notes:

  • Material Specifications:
    • Nickel-based alloys comply with AMS 4777/5383 for high-temperature applications.
    • Ceramic composites (e.g., WC-Co) meet MIL-DTL-32432 for wear resistance.
  • Performance Validation:
    • Coating adhesion tested per ASTM C633.
    • Corrosion resistance certified via salt spray testing (ISO 9227).
  1. Material performance and certification system

2.1 Nickel-based alloy: in compliance with AMS 4777/AMS 5383, used for high-temperature gas turbine components, verified by creep rupture test (ASTM E139);

2.2 Ceramic composite material: WC-Co coating hardness ≥ HRC 65, meets MIL-DTL-32432 wear resistance standard, suitable for high-impact weapon racks;

2.3 Special protective coating: The damage threshold of laser protective film is 20 times that of traditional materials, and has passed NATO STANAG 4586 anti-laser weapon certification.

Ⅲ. International cooperation cases and service system

  1. Examples of successful projects

The Army of a NATO country: Using cold spray technology to repair the transmission gearbox of the M1A2 main battle tank, the on-site repair cycle was shortened to 8 hours, the cost was only 40% of the purchase of new parts, and passed the 300-hour field durability test;

Southeast Asian Naval Base: Laser cladding Cr3C2-NiCr coating for the propulsion shaft of the littoral combat ship, the seawater corrosion resistance life was increased to 10 years, and it was certified by Lloyd’s Register;

Middle East UAV supplier: Applying bionic laser protective coating to the skin of reconnaissance UAV, the laser reflectivity was increased by 85%, and passed the sandstorm environment simulation test (MIL-STD-810H).

  1. Full-chain service support

Technical consultation: Based on the NATO standardization protocol (STANAG), provide material selection, process simulation and life prediction;

Equipment output: Delivery of modular laser cladding workstations (compatible with ISO 10218-1 robot safety standards) and cold spray mobile cabins;

Training and certification: Jointly with LIFT (American Manufacturing Institute) to open military maintenance engineer certification courses, covering process operations and non-destructive testing (such as ASTM E1417 penetrant flaw detection).

IV. Our Commitment

As a trusted technology partner in the international military and defense field, we adhere to the service principle of zero geopolitical restrictions and the ITAR (International Traffic in Arms Regulations) compliance framework to provide global customers with:

Agile response: Emergency repair support is launched within 72 hours;

Data security: Passed ISO 27001 information management system certification to ensure full encryption of technical data;

Continuous innovation: Annual R&D investment accounts for 15%, focusing on cutting-edge fields such as directed energy weapon protective coatings and space environment radiation-resistant materials.

Let cutting-edge technology protect every inch of battlefield advantage – we use excellent technology and equipment to help global defense forces achieve equipment performance leaps and full life cycle cost optimization.

Note: The above cases and data have been desensitized, and specific cooperation details need to be further communicated after signing a confidentiality agreement (NDA).

Technical standard reference: ASTM, ISO, MIL-STD, NATO STANAG, ECSS
Service areas: Europe, North America, Southeast Asia, Middle East, Oceania, Africa, South America (excluding China)