Sistema de limpeza laser automatizado Greenstone GST-Gantry
Apresentação das características do equipamento
O Sistema de limpeza laser automatizado Greenstone GST-Gantry is a fully automated, high-precision laser cleaning solution designed for tire mold sidewalls, tread pattern blocks, and small to medium complex industrial components. Built on a rigid gantry structure and controlled by an advanced PLC motion control system, this equipment delivers stable, repeatable, and high-efficiency laser cleaning for continuous industrial production.
The system integrates a multi-axis servo motion platform with a pulsed fiber laser cleaning source, enabling precise positioning and synchronized motion across multiple axes. It is particularly suitable for removing rubber residue, oxidation layers, and light corrosion from tire molds and similar workpieces without damaging the base material.
By replacing manual or chemical cleaning processes, the GST gantry system significantly improves cleaning consistency, reduces labor intensity, and enhances overall production safety and efficiency. It is an ideal solution for manufacturers seeking automated, environmentally friendly, and high-quality laser cleaning equipment.
1. Gantry Structure with Multi-Axis Precision Control
The rigid gantry frame combined with X, Y, Z linear axes and rotary axes enables accurate laser positioning and full-surface coverage, ensuring no blind spots during cleaning.
2. Fully Automated PLC Control System
The system uses a programmable logic controller (PLC) and servo drives to achieve stable, repeatable, and automated cleaning cycles, minimizing human intervention and operation errors.
3. Optimized for Tire Mold Cleaning
Specifically designed for tire mold sidewalls, tread blocks, and mold cavities, the system ensures consistent cleaning quality and improved mold service life.
4. Non-Contact and Damage-Free Cleaning
Laser cleaning removes contaminants without physical contact, eliminating mechanical wear and preserving the original surface structure of molds and components.
5. High Cleaning Efficiency and Process Consistency
Advanced motion synchronization and laser parameter control ensure uniform energy density and stable cleaning results across different batches.
6. Customizable Laser Power and Work Area
Laser power and working envelope can be customized according to customer requirements, allowing flexible adaptation to different mold sizes and cleaning processes.
7. Intelligent Software and Data Management
The system supports laser path planning, automatic centering, process parameter presets, expert cleaning modes, and cleaning data storage for quality traceability.
8. Industrial-Grade Safety and Environmental Design
Equipped with temperature monitoring, pressure sensing, cooling systems, and protective enclosures, the equipment ensures long-term reliability and safe operation in industrial environments.
Mechanical & Motion Specifications
| Parâmetro | Especificação |
|---|---|
| Nome do produto | Gantry Automated Laser Cleaning System |
| Série de modelos | GST-GALCS |
| Marca | Pedra Verde |
| Fabricante | Chengdu Greenstone Laser Technology Co., Ltd. |
| Overall Dimensions (L × W × H) | 1850 × 1720 × 2500 mm |
| Peso da máquina | Approx. 1000 kg |
| Gantry Rotary Table Diameter | 980 mm |
| Curso do eixo X | 750 mm |
| Deslocação do eixo Y | 1000 mm |
| Deslocação do eixo Z | 400 mm |
| A-Axis Rotation Angle | 165° |
| B-Axis Rotation Angle | 360° |
| B-Axis Speed | 0.1–3 r/min |
| Laser Working Distance | 100–200 mm |
| Cleaning Area (Rectangular) | 750 × 1000 × 400 mm |
| Cleaning Area (Circular) | Ø800 × 400 mm |
Laser & Electrical Specifications
| Parâmetro | Especificação |
|---|---|
| Comprimento de onda do laser | 1064 nm |
| Average Laser Power | 500 W (800 W Optional) |
| Energia de impulso único | 50 mJ |
| Largura de leitura | 100 mm |
| Laser Cleaning Axes | 4 Axes |
| Maximum Cleanable Size | Ø1100 mm (Customizable) |
| Tipo de laser | Laser de fibra pulsada |
| Focus Length | 100 / 160 / 260 / 330 mm |
| Fonte de energia | 3-Phase 380 VAC, 50/60 Hz |
| Power Capacity | ≤ 10 kVA |
| Método de resfriamento | Industrial Water Cooling |
| Working Stations | Single Station |
| Equipment Size (Customizable) | 1750 × 1650 × 1850 mm |
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Explore Greenstone’s related portfolio of high-performance industrial equipment, engineered to complement your manufacturing objectives across laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, and advanced material processing. Each solution is strategically designed to expand production capabilities, enhance process efficiency, and support scalable industrial innovation.
From modular laser systems to fully integrated intelligent manufacturing platforms, Greenstone provides customers with interconnected technologies that deliver greater flexibility, precision, and operational excellence for modern global manufacturing environments.
