ZEISS VoluMax Inline CT

Using industrial computed tomography (CT) measurement technology for inline process control, the new ZEISS VoluMax inline CT enables 100% inspection.

High-Throughput Computed Tomography Scanning Technology

ZEISS can customize corresponding accessories and software according to different measurement needs. ZEISS VoluMax can be configured with manual or automatic loading and unloading devices.

Automated Inspection – ZEISS VoluMax

During the manufacturing process, internal surface defects or imperfections in parts can have a significant impact on product quality, stability, and functionality. For example, in automotive manufacturing, defects hidden inside plastic or metal parts are often impossible to detect with the naked eye. Therefore, highly precise inspection methods not only ensure all parts meet high-quality standards but also improve productivity and ensure production safety. ZEISS VoluMax enables industrial CT scanning technology to rapidly and non-destructively detect all defects and imperfections.

Full-Scale High-Speed Processing – ZEISS VoluMax 9 Flash

The ZEISS VoluMax 9 flash is an industrial CT system specifically developed for 100% high-speed full inspection. It enables high-throughput automated scanning in an extremely short scan time, significantly increasing production efficiency. Its specially developed inspection algorithms extract only the original defect information, allowing routine tests to be automated for 30% of test cases (24/7 batch scanning) without the need for any calibration between scans. Thus, even with high throughput, a 60-second cycle time is no longer a limitation.

Boosting Productivity – ZEISS VoluMax F1500 Thunder

How can you reliably inspect complex internal structures of components without sacrificing maximum production output? The ZEISS VoluMax F1500 Thunder CT scanner achieves this, being the first fully integrated inline system in its class, enabling 100% defect-free inspection.

Direct Testing in the Production Process

ZEISS inline CT scanning enables the rapid and complete inspection of machined plastic and lightweight metal components, performing excellently even in harsh production environments. During CT inline continuous testing, the system captures and stores a vast amount of diverse data.

Inspection Projects Based on Experience

CT inspection projects in aerospace, metal forming, and material science utilize ZEISS VoluMax systems. For example, ZEISS VoluMax CT scanners have been used to inspect the dimensional accuracy of plastic electronic components, measure casting wall thickness, and ensure component quality. The precision solutions of ZEISS VoluMax CT have been chosen for 100% inline inspection of metal parts and batch testing of components.

Fully Automated Inline Inspection Solutions for Productivity

With ZEISS software, you can start from the modular ZEISS VoluMax CT system and expand seamlessly. ZEISS Automated Defect Detection (ZADD) software enables CAD-based automatic detection, positioning, classification, and storage without any manual intervention. These insights are immediately fed back after processing, automatically marking defective parts to eliminate unnecessary additional processing costs. The ZEISS Web Inspection software also provides cloud-based data analysis support, allowing users to record pre-standardized test results, not just one-time inspections.

• Detect multiple components in a single scan
• Inspect both external shapes and internal structures
• Automatically evaluate inspection results