پودر کاربید تنگستن WC-10Co-4Cr برای پوشش‌های مقاوم در برابر سایش به روش پاشش حرارتی HVOF و HVAF

مروری بر محصولات

GREENSTONE WC-10Co-4Cr Tungsten Carbide Powder is a high-performance tungsten carbide–cobalt–chromium powder engineered for HVOF and HVAF thermal spray coatings requiring excellent wear, erosion and corrosion resistance.

The material combines hard tungsten carbide (WC) particles with a cobalt-chromium (Co-Cr) metallic binder. WC provides outstanding hardness and abrasion resistance, while the Co-Cr binder contributes coating toughness, adhesion and enhanced corrosion resistance.

WC-10Co-4Cr powder is widely used for surface protection and component life extension in aerospace, oil & gas, petrochemical, mining, construction machinery, power generation, paper manufacturing and other heavy industrial applications.

GREENSTONE can provide different particle-size distributions according to the thermal spray process, coating requirements and powder-feeding system.

WC-10Co-4Cr Composition

WC-10Co-4Cr is an internationally recognized cemented carbide coating material consisting primarily of approximately 86 wt.% tungsten carbide (WC), 10 wt.% cobalt (Co) and 4 wt.% chromium (Cr).

The WC hard phase provides extremely high hardness and resistance to abrasive and erosive wear. The cobalt-based binder improves toughness and coating cohesion, while chromium enhances resistance to corrosion and chemically aggressive operating environments.

Excellent Wear and Erosion Resistance

The high WC content provides excellent resistance against abrasion, particle erosion, sliding wear and other severe mechanical wear mechanisms. HVOF/HVAF coatings produced with WC-10Co-4Cr are therefore suitable for components continuously exposed to sand, minerals, slurry, particles and other abrasive media.

مقاومت در برابر خوردگی افزایش یافته است

Compared with conventional WC-Co materials, the addition of chromium improves corrosion resistance, making WC-10Co-4Cr particularly suitable for components exposed to moisture, salt, chemical media and corrosive industrial environments.

این ترکیب مقاومت در برابر سایش و مقاومت در برابر خوردگی makes WC-10Co-4Cr an important coating material for oil & gas, offshore, petrochemical and process-industry components.

High Coating Hardness

Properly processed WC-10Co-4Cr thermal spray coatings can achieve very high hardness, typically around 1100-1300 HV, depending on powder characteristics, spraying parameters and final coating condition.

The resulting hard surface helps extend component service life and reduce maintenance frequency in severe wear applications.

Strong Coating Bonding Performance

When processed using optimized HVOF parameters, WC-10Co-4Cr coatings can achieve high bonding strength to properly prepared substrates. Dense coatings with low porosity can be produced while limiting excessive thermal effects on the base material.

Optimized for HVOF and HVAF Thermal Spray

WC-10Co-4Cr is particularly suitable for:

HVOF (High Velocity Oxygen Fuel)
High particle velocity enables dense, strongly bonded carbide coatings with excellent wear performance.

HVAF (High Velocity Air Fuel)
Lower combustion temperatures can help limit carbide decomposition and oxidation while maintaining high particle velocities.

اسپری پلاسما
WC-10Co-4Cr may also be processed using appropriately optimized plasma spray parameters where required.

کاربردهای صنعتی معمول

هوافضا: turbine and compressor components, sealing surfaces and erosion-resistant component protection.

نفت و گاز: pump components, plungers, valve components, sleeves, sealing surfaces and other parts exposed to combined wear and corrosion.

Mining & Construction Machinery: crusher components, rollers, excavator parts and surfaces subjected to severe abrasive wear.

کاغذ و خمیر کاغذ: paper rolls, drying rolls, calender rolls and other surfaces requiring wear resistance and long-term dimensional stability.

تولید برق و صنایع سنگین: shafts, sleeves, rollers and mechanical components requiring high-hardness surface protection.

GREENSTONE Material Solutions

GREENSTONE provides WC-10Co-4Cr powder for industrial surface engineering applications with particle-size distributions selected for different thermal spray equipment and coating requirements. Powder specifications can be matched to customer requirements for HVOF, HVAF and related coating processes.

پارامترمشخصات
محصولWC-10Co-4Cr Tungsten Carbide Powder
نوعTungsten Carbide–Cobalt–Chromium (WC-Co-Cr)
درجه بین المللیWC-10Co-4Cr / WC10Co4Cr
WC Contentتقریباً ۲٪ وزنی
Co Contentتقریباً ۲٪ وزنی
محتوای کرومتقریباً ۲٪ وزنی
ظاهر پودرDark Gray / Black-Gray
مورفولوژی پودرAgglomerated and Sintered / Process-Dependent
Typical Coating HardnessApprox. 1100–1300 HV*
Typical Bond Strength≥70 MPa under optimized HVOF conditions*
فرآیند اولیهاسپری حرارتی HVOF
فرآیندهای سازگارHVOF, HVAF, Plasma Spray*
خواص اولیهHigh Wear, Abrasion, Erosion and Corrosion Resistance
برنامه های کاربردی معمولیAerospace, Oil & Gas, Mining, Petrochemical, Paper, Power Generation, Heavy Machinery
توزیع اندازه ذراتAvailable according to process and customer requirements
سفارشی سازیParticle Size / Process-Specific Powder Specification Available

راهکارهای پیشرفته تولید پیشنهادی

مجموعه تجهیزات صنعتی با کارایی بالای گرین‌استون را که برای تکمیل اهداف تولیدی شما در زمینه‌های روکش‌کاری لیزری، تولید افزایشی DED، تمیزکاری لیزری، مهندسی سطح، اتوماسیون دقیق و پردازش پیشرفته مواد طراحی شده‌اند، بررسی کنید. هر راهکار به صورت استراتژیک برای گسترش قابلیت‌های تولید، افزایش بهره‌وری فرآیند و پشتیبانی از نوآوری صنعتی مقیاس‌پذیر طراحی شده است.

از سیستم‌های لیزری ماژولار گرفته تا پلتفرم‌های تولید هوشمند کاملاً یکپارچه، گرین‌استون فناوری‌های به‌هم‌پیوسته‌ای را در اختیار مشتریان قرار می‌دهد که انعطاف‌پذیری، دقت و برتری عملیاتی بیشتری را برای محیط‌های تولیدی جهانی مدرن به ارمغان می‌آورند.