پودر سوپرآلیاژ پایه نیکل IN625 / IN718 / IN825 برای روکش کاری لیزری، چاپ سه بعدی فلزی DED و اسپری حرارتی
مروری بر محصولات
GREENSTONE IN625, IN718 and IN825 nickel-based superalloy powders are high-performance spherical metal powders engineered for demanding manufacturing, surface engineering and component repair applications requiring excellent high-temperature strength, corrosion resistance, oxidation resistance and process stability.
These nickel alloy powders are suitable for laser cladding, Directed Energy Deposition (DED), metal additive manufacturing, laser metal 3D printing, thermal spraying and surface restoration, depending on the selected alloy grade and particle size distribution.
IN625 provides an excellent combination of corrosion resistance, oxidation resistance and high-temperature performance, making it suitable for marine, oil & gas, chemical processing, energy and high-temperature components.
IN718 is a precipitation-hardenable nickel-based superalloy offering excellent mechanical strength and elevated-temperature performance. It is widely used for high-performance components requiring strength, fatigue resistance and dimensional stability.
IN825 provides outstanding resistance to aggressive corrosive environments and is particularly suitable for chemical processing, oil & gas, marine engineering and other applications exposed to acids and corrosive media.
GREENSTONE nickel-based alloy powders can be supplied with different particle size distributions according to the target manufacturing process and equipment configuration.
High-Performance Nickel-Based Superalloy Powders
GREENSTONE IN625, IN718 and IN825 powders combine the inherent properties of internationally recognized nickel-based alloys with controlled powder morphology and particle size distribution. Their spherical morphology supports stable powder feeding, consistent deposition and uniform material delivery during advanced laser and additive manufacturing processes.
IN625 – Corrosion & High-Temperature Resistance
IN625 is a nickel-chromium-molybdenum-niobium superalloy recognized for its excellent resistance to corrosion and oxidation while maintaining good mechanical properties at elevated temperatures.
به ویژه برای آن مناسب است laser cladding and DED repair or manufacturing of marine components, valves, pumps, oil & gas equipment, chemical-processing components and high-temperature industrial parts.
IN718 – High-Strength Additive Manufacturing Alloy
IN718 is one of the most widely used nickel-based superalloys for demanding high-temperature engineering applications. Its combination of strength, fatigue resistance, oxidation resistance and thermal stability makes it suitable for DED additive manufacturing, laser metal deposition and metal 3D printing.
Typical applications include turbine-related components, energy equipment, high-temperature mechanical parts and other components exposed to demanding thermal and mechanical loads.
IN825 – Corrosion-Resistant Nickel Alloy
IN825 is designed for applications requiring strong resistance to aggressive corrosive environments. Its nickel-iron-chromium base combined with molybdenum and copper provides resistance to various reducing and oxidizing media.
برنامه های کاربردی معمولی عبارتند از chemical processing equipment, oil & gas pipelines, valves, pumps, marine equipment and corrosion-resistant surface engineering.
Optimized Spherical Powder Morphology
Gas-atomized spherical morphology provides good powder flowability and consistent feeding characteristics. This is particularly important for laser cladding, DED and additive manufacturing systems where stable powder delivery directly affects deposition consistency and process repeatability.
Multiple Particle Size Options
Particle size distribution can be selected according to the manufacturing process. Fine and medium powder fractions can be supplied for different laser deposition, additive manufacturing and thermal spray requirements.
Typical available ranges include 15–45 μm, 15–53 μm and 20–75 μm, with customized particle size distributions available according to application requirements.
طیف گسترده کاربردهای صنعتی
GREENSTONE nickel-based superalloy powders are suitable for applications across aerospace, energy, oil & gas, petrochemical, marine engineering, industrial machinery, power generation and advanced manufacturing.
They can be used for new component manufacturing, functional surface deposition, dimensional restoration, component repair and high-performance protective coatings.
مزایای کلیدی
- بین المللی شناخته شده است IN625, IN718 and IN825 nickel alloy grades
- Excellent high-temperature mechanical performance
- مقاومت قوی در برابر اکسیداسیون و خوردگی
- Spherical powder morphology for stable powder feeding
- Suitable for laser cladding and DED additive manufacturing
- Compatible with selected metal 3D printing and thermal spray processes
- Multiple particle size distributions available
- Suitable for component manufacturing, repair and surface engineering
- Powder specifications can be customized according to process requirements
| پارامتر | IN625 | IN718 | IN825 |
|---|---|---|---|
| نوع | سوپرآلیاژ مبتنی بر نیکل | سوپرآلیاژ مبتنی بر نیکل | Nickel-Iron-Chromium Alloy |
| درجه بین المللی | IN625 | IN718 | IN825 |
| مورفولوژی پودر | Spherical, Gas Atomized | Spherical, Gas Atomized | Spherical, Gas Atomized |
| Ni | ≥58 wt.% | 50–55 wt.% | 38–46 wt.% |
| Cr | 20–23 wt.% | 17–21 wt.% | 19.5–23.5 wt.% |
| Mo | 8.0–10.0 wt.% | 2.8–3.3 wt.% | 2.5–3.5 wt.% |
| نیوبیوم + تا | 3.15–4.15 wt.% | 4.75–5.50 wt.% | - |
| Fe | ≤5 wt.% | Balance / ≤21 wt.% | ≥22 wt.% |
| Ti | ≤0.4 wt.% | 0.65–1.15 wt.% | 0.6–1.2 wt.% |
| Al | ≤0.4 wt.% | 0.2–0.8 wt.% | ≤0.2 wt.% |
| C | ≤0.10 wt.% | ≤0.08 wt.% | ≤0.05 wt.% |
| Cu | - | - | 1.5–3.0 wt.% |
| اندازه ذرات معمولی | 15-53 میکرومتر | 15-45 میکرومتر | 20-75 میکرومتر |
| سفارشیسازی اندازه ذرات | در دسترس | در دسترس | در دسترس |
| Approx. Melting Range | 1290-1350 ° C | 1260-1336 ° C | 1370-1400 ° C |
| چگالی تقریبی | 8.44 گرم در سانتی متر مربع | 8.19 گرم در سانتی متر مربع | 8.14 گرم در سانتی متر مربع |
| خصوصیات اولیه | مقاومت در برابر خوردگی و اکسیداسیون | High Strength & High-Temperature Performance | Acid & Corrosion Resistance |
| فرآیندهای معمول | Laser Cladding, DED, Thermal Spray | DED, Metal 3D Printing, Laser Deposition | Laser Cladding, Thermal Spray, Surface Engineering |
| صنایع معمولی | Marine, Energy, Oil & Gas, Chemical Processing | Aerospace, Energy, High-Temperature Manufacturing | Chemical, Oil & Gas, Marine, Petrochemical |
راهکارهای پیشرفته تولید پیشنهادی
مجموعه تجهیزات صنعتی با کارایی بالای گریناستون را که برای تکمیل اهداف تولیدی شما در زمینههای روکشکاری لیزری، تولید افزایشی DED، تمیزکاری لیزری، مهندسی سطح، اتوماسیون دقیق و پردازش پیشرفته مواد طراحی شدهاند، بررسی کنید. هر راهکار به صورت استراتژیک برای گسترش قابلیتهای تولید، افزایش بهرهوری فرآیند و پشتیبانی از نوآوری صنعتی مقیاسپذیر طراحی شده است.
از سیستمهای لیزری ماژولار گرفته تا پلتفرمهای تولید هوشمند کاملاً یکپارچه، گریناستون فناوریهای بههمپیوستهای را در اختیار مشتریان قرار میدهد که انعطافپذیری، دقت و برتری عملیاتی بیشتری را برای محیطهای تولیدی جهانی مدرن به ارمغان میآورند.
