پودر آلیاژ برنز CuSn10 برای روکش لیزری، تولید افزایشی DED، قطعات مقاوم در برابر سایش دریایی، خودرو و صنعتی
مروری بر محصولات
GREENSTONE CuSn10 bronze alloy powder is a copper-tin alloy powder containing approximately 10% tin, developed for laser cladding, Directed Energy Deposition (DED), metal additive manufacturing, thermal spray and industrial surface engineering برنامه های کاربردی.
CuSn10 combines good wear resistance, corrosion resistance, low-friction behavior, thermal conductivity and machinability. These properties make it particularly suitable for manufacturing, repairing and surface-enhancing bearings, bushings, gears, valves, sliding components and other friction or wear-resistant parts.
With controlled particle size distribution and powder morphology optimized for industrial processing, GREENSTONE CuSn10 provides reliable material feeding and consistent deposition performance for applications across marine engineering, automotive manufacturing, heavy machinery, industrial equipment and general mechanical engineering.
CuSn10 Copper-Tin Bronze Alloy
CuSn10 is a widely recognized tin bronze alloy consisting primarily of copper with approximately 10% tin. The addition of tin improves the strength, hardness, wear resistance and corrosion resistance of copper while maintaining useful machinability and tribological properties.
This combination makes CuSn10 particularly suitable for components subjected to sliding contact, friction, mechanical wear and corrosive operating environments.
عملکرد عالی در برابر سایش و اصطکاک
CuSn10 provides good wear resistance and low-friction characteristics, making it suitable for bearing and sliding surfaces where stable long-term operation is required.
اجزای معمول عبارتند از:
- بلبرینگ و بوش
- سطوح کشویی
- چرخ دنده ها و اجزای سیستم انتقال قدرت
- اجزای راهنما
- اجزای سوپاپ
- Wear-resistant mechanical parts
مقاومت در برابر خوردگی خوب
Tin bronze provides good corrosion resistance in many industrial and marine environments. This makes CuSn10 powder useful for marine equipment, pumps, valves, mechanical components and corrosion-resistant surface restoration.
Suitable for Laser Cladding and DED
GREENSTONE CuSn10 powder can be deposited onto metallic substrates using laser cladding and powder-fed DED to manufacture functional surfaces or restore worn components.
Laser processing allows material to be applied selectively to critical areas, helping reduce material consumption while producing metallurgically bonded functional layers.
Typical applications include dimensional restoration, localized repair, bearing-surface rebuilding and wear-resistant surface modification.
Metal Additive Manufacturing Capability
Controlled powder morphology and particle size distribution make CuSn10 suitable for compatible metal additive manufacturing and DED processes. Depending on the manufacturing technology, particle size distribution can be customized to meet powder feeding or powder-bed requirements.
ماشینکاری خوب
Deposited or additively manufactured CuSn10 components can be subsequently machined to achieve required dimensions and surface finish, making the alloy particularly useful for precision repair and remanufacturing.
هدایت حرارتی خوب
As a copper-based alloy, CuSn10 retains useful thermal conductivity while providing significantly improved mechanical and wear properties compared with pure copper in many engineering applications.
مزایای کلیدی
- Approximately 90Cu-10Sn bronze alloy composition
- عملکرد عالی در برابر سایش و اصطکاک
- مقاومت در برابر خوردگی خوب
- ماشینکاری خوب
- Suitable for sliding and bearing surfaces
- Reliable performance in marine and industrial environments
- Suitable for laser cladding and powder-fed DED
- Applicable to metal additive manufacturing
- Suitable for component repair and remanufacturing
- توزیع اندازه ذرات قابل تنظیم
- Suitable for automotive, marine, heavy machinery and general industrial applications
| پارامتر | مشخصات |
|---|---|
| محصول | پودر آلیاژ برنز CuSn10 |
| درجه بین المللی | CuSn10 |
| نوع | Copper-Tin Bronze Alloy |
| عنصر پایه | Cu |
| محتوای Sn | تقریباً ۲٪ وزنی |
| محتوای مس | برج میزان |
| ترکیب معمولی | Cu-Sn |
| ظاهر پودر | Bronze / Tan-Brown Metallic Powder |
| مورفولوژی پودر | Spherical or Near-Spherical, depending on production process |
| Powder Production Method | Gas Atomization / Process-Specific Atomization |
| اندازه ذرات | قابل تنظیم بر اساس کاربرد |
| Typical DED / Laser Cladding Range | 45–150 μm* |
| Typical Additive Manufacturing Range | 15–53 μm* |
| چگالی تقریبی | 8.7-8.9 g/cm³ |
| Approx. Melting Range | 850-1020 ° C |
| خواص اولیه | Wear Resistance, Corrosion Resistance, Low Friction, Machinability, Thermal Conductivity |
| فرآیندهای قابل اجرا | Laser Cladding, DED, Metal Additive Manufacturing, Thermal Spray, Surface Engineering |
| اجزای معمولی | Bearings, Bushings, Gears, Valves, Sliding Surfaces, Guides, Wear Components |
| صنایع معمولی | Marine Engineering, Automotive, Heavy Machinery, Industrial Equipment, Mechanical Engineering |
| سفارشی سازی | Particle Size Distribution and Powder Specification Available According to Process Requirements |
* Particle-size ranges should be selected according to the actual laser cladding, DED, thermal spray or additive manufacturing system and are not fixed material specifications.
راهکارهای پیشرفته تولید پیشنهادی
مجموعه تجهیزات صنعتی با کارایی بالای گریناستون را که برای تکمیل اهداف تولیدی شما در زمینههای روکشکاری لیزری، تولید افزایشی DED، تمیزکاری لیزری، مهندسی سطح، اتوماسیون دقیق و پردازش پیشرفته مواد طراحی شدهاند، بررسی کنید. هر راهکار به صورت استراتژیک برای گسترش قابلیتهای تولید، افزایش بهرهوری فرآیند و پشتیبانی از نوآوری صنعتی مقیاسپذیر طراحی شده است.
از سیستمهای لیزری ماژولار گرفته تا پلتفرمهای تولید هوشمند کاملاً یکپارچه، گریناستون فناوریهای بههمپیوستهای را در اختیار مشتریان قرار میدهد که انعطافپذیری، دقت و برتری عملیاتی بیشتری را برای محیطهای تولیدی جهانی مدرن به ارمغان میآورند.
