Peralatan Pelapis Laser Bore Internal PVS | Sistem Pemulihan Permukaan Internal yang Presisi

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Presentasi karakteristik peralatan

This equipment is designed for internal laser cladding of components with an inner diameter ≥ 45 mm, a maximum weight of ≤ 10 tons, dan sebuah length of up to 12 meters. It has been widely applied in industries such as hydraulic cylinders, petroleum casing, energy-storage pipelines, and screw barrels, providing high-quality internal surface restoration and enhancement.

Featuring an desain struktur terbuka, the system enables fast and convenient loading and unloading of workpieces, significantly improving operational efficiency. The sistem operasi dan kontrol yang cerdas ensures simple, flexible, and user-friendly operation suitable for a wide range of industrial environments.

Konfigurasi opsional meliputi:

  • Pemantauan kolam cair CCD

  • Kontrol suhu kolam cair loop tertutup

  • Sistem mengikuti ketinggian yang adaptif

  • Sistem pemanasan awal online

  • Modul pengumpanan kawat (kawat dingin / kawat panas)

These optional modules enhance process stability, coating consistency, and material adaptability, making the equipment a reliable solution for high-precision internal laser cladding applications.

sampel yang diproses
Perbaikan Pelapisan Laser pada Dinding Bagian Dalam Silinder Pendukung Hidraulik di Penambangan Batu Bara
The inner hole laser head is performing laser cladding on the inner wall of the workpiece
Benda kerja dinding bagian dalam mesin die casting barel berlapis laser
Peralatan Kelongsong Laser Bore Internal
Kemampuan Beradaptasi Tinggi

Supports cladding and additive manufacturing for internal bore components with a weight of hingga 10 ton dan panjang up to 12 meters, meeting diverse processing requirements across multiple industries.

High-Efficiency Powder Feeding

Equipped with high-power needle-type powder feeding and ring-shaped water-cooled powder nozzles to meet the demands of high-power laser processing, ensuring stable and uniform powder delivery.

Kontrol Cerdas

Integrated intelligent control system with powerful functions and a user-friendly interface. Supports 2D/3D graphic import dan no-programming operation, greatly simplifying workflow and improving efficiency.

Stabilitas Tinggi

Single-machine productivity can reach 10 m² per hari, mendukung Produksi terus menerus dan stabil selama 24/7, ideal for industrial-scale internal laser cladding operations.

Desain Modular

Highly versatile configuration supporting multiple laser brands and various types of internal cladding heads to accommodate different workpiece specifications and application scenarios.

Kualitas Pembentukan yang Sangat Baik

Advanced beam homogenization technology ensures uniform molten pool performance, enabling high-quality cladding layers with a surface roughness as low as Ra ≤ 6,3 μm.

KategoriSpesifikasi
StrukturBingkai Cor / Dilas
Kekuatan Laser3-12 kW
Minimum Inner Diameter≥ 45 mm
Maximum Workpiece Length≤ 12,000 mm
Kapasitas Beban≤ 10 tons
Kecepatan Rotasi0-100 r/menit
Ketebalan kelongsong≤ 2.5 mm (single layer)
Efisiensi Kelongsong0.6–1.6 m²/h
FungsiPelapis Laser / Hardfacing
Kepala CladdingCoaxial Ring-Type / Multi-Point Needle-Type Nozzles
Sistem KontrolPLC Control / CNC / No-Programming Mode
Fitur OpsionalCCD Molten Pool Monitoring, Adaptive Height-Following System, Wire Feeding Modules (Cold Wire / Hot Wire), etc.
Peralatan Kelongsong Laser Bore Internal
Peralatan Kelongsong Laser Bore Internal