Système de fabrication additive par dépôt laser de métal (LMD) et DED industriel
Présentation des caractéristiques de l'équipement
The G Metal+® Industrial Laser Cladding & Metal DED 3D Printing System is equipped with a high-performance multi-axis motion platform supporting expandable 4-axis and 5-axis configurations. The system integrates an independently developed automatic powder feeder, laser processing head, precision nozzle system, CNC motion control system, industrial water chiller and fiber laser source to provide stable and efficient industrial metal additive manufacturing capability.
Caractéristiques de l'équipement
- High-precision linear motion modules ensure excellent positioning accuracy, stable dynamic performance and reliable long-term operation.
- The laser head and motion axis are positioned above the working platform, reducing load variation and minimizing powder and dust interference during processing.
- Large working area supports repair and additive manufacturing of oversized industrial components and can be integrated with rotary tables or custom positioners.
- Motion control system, laser source and powder feeder are centrally managed through an intelligent integrated control platform for higher automation efficiency.
- Advanced PC-based CNC control system provides a more intuitive and user-friendly operating experience compared with conventional machine tool interfaces.
- Industrial fieldbus communication architecture ensures high system integration, stable data transmission and low equipment failure rates.
- Optional auxiliary systems such as coaxial visual monitoring, real-time melt pool observation and induction preheating can be integrated according to application requirements.
Cas d'application
The G Metal+® Industrial Laser Cladding & Metal DED 3D Printing System adopts a high-precision multi-axis motion architecture combined with rotary positioning systems to support laser cladding repair, metal additive manufacturing and near-net-shape forming applications.
The system is widely used for high-value industrial components requiring strict control of oxidation, metallurgical bonding quality and dimensional precision, including oil & gas drilling tools, molds, mining equipment, power industry components, metallurgical parts and heavy industrial machinery.
It is also suitable for metal direct energy deposition (DED) 3D printing, functional gradient material manufacturing, surface strengthening and remanufacturing repair of large metal parts, helping manufacturers reduce production costs, extend component service life and improve equipment reliability.
| Matériel de soutien The G Metal+® series equipment consists of a three-axis (fourth and fifth axes can be expanded) motion mechanism built by electric cylinders, a self-developed automatic powder feeder, a laser head, a nozzle, a motion control system, a water cooler, a laser, etc. |
| Alimentateur de poudre | Tête laser | Buse coaxiale | Side axis nozzle |
 |  |  |  |
| nom de l'équipement | General Laser Cladding Equipment |
| Type de laser | Laser à fibre/semi-conducteur |
| Établi auxiliaire | Platform, 800mm×600mm |
| Puissance laser | 0.1-1kW / 1-10kW |
| Max Workbench Load | 200 kg |
| Instabilité de puissance | ≤ ± 3% |
| Taux d'alimentation en poudre | 1 à 400 g / min |
| Laser Wavelength | 915 ± 10 nm |
| Efficacité du dépôt | ≥50 mm³/s |
| Mode de fonctionnement | Continu/modulé |
| Communication à distance | Profinet |
| Motion Execution Mechanism | Three-axis Cartesian Robot |
| Logiciels | CAAM |
| Répétabilité du mouvement | ± 0.2mm |
| Table rotative | Optionnel |
| Plage de travail | 800×600×500mm |
| Chambre environnementale | Optionnel |
| Autres | Coaxial Imaging, Coaxial Illumination |
Solutions de fabrication avancée recommandées
Découvrez la gamme d'équipements industriels haute performance de Greenstone, conçus pour répondre à vos objectifs de fabrication dans les domaines du rechargement laser, de la fabrication additive DED, du nettoyage laser, de l'ingénierie de surface, de l'automatisation de précision et du traitement avancé des matériaux. Chaque solution est stratégiquement conçue pour accroître les capacités de production, améliorer l'efficacité des processus et soutenir une innovation industrielle à grande échelle.
Des systèmes laser modulaires aux plateformes de fabrication intelligentes entièrement intégrées, Greenstone fournit à ses clients des technologies interconnectées qui offrent une plus grande flexibilité, une précision accrue et une excellence opérationnelle pour les environnements de fabrication mondiaux modernes.
