Sistema ng Ultra-High-Speed na OD Laser Cladding
Pagtatanghal ng mga katangian ng kagamitan
Ang Greenstone G Ultra-High-Speed External Cylindrical Laser Cladding Composite Processing System is an advanced hybrid manufacturing solution integrating turning, laser cladding, mirror finishing, and additive/subtractive composite processing into a single platform. Designed for high-precision shaft and cylindrical component manufacturing and remanufacturing, the system enables complete processing after a single clamping and positioning operation, significantly reducing circular runout errors caused by multiple setups.
The equipment combines ultra-high-speed laser cladding technology with precision machining to improve coating quality, dimensional consistency, and overall production efficiency. Featuring a highly integrated enclosed structure, intelligent control architecture, and full-protection design, the system effectively reduces metal powder overflow, improves operational safety, protects the production environment, and enhances long-term equipment reliability. It is ideal for external cylindrical surface strengthening, shaft repair, hydraulic component remanufacturing, and high-efficiency industrial additive manufacturing applications.
Ang Greenstone G Ultra-High-Speed External Cylindrical Laser Cladding Composite Processing System is developed for high-efficiency hybrid manufacturing and precision surface engineering of cylindrical workpieces. By integrating additive manufacturing, precision turning, and mirror finishing into one automated platform, the system achieves superior coating performance, higher processing efficiency, and stable industrial production capability.
Compared with traditional laser cladding systems, the equipment provides better process integration, reduced repositioning errors, lower maintenance requirements, and improved environmental protection through its fully enclosed full-protection structure and intelligent control system.
Mga Kalamangan sa Kagamitan
- One-Time Clamping Composite Processing
Turning, laser cladding, additive repair, and mirror finishing can be completed in a single setup, minimizing coaxiality deviation and circular runout errors caused by repeated positioning. - Ultra-High-Speed Laser Cladding Technology
The optimized high-speed cladding process significantly improves deposition efficiency, coating quality, and production throughput for cylindrical components. - Stable and Reliable Coating Performance
The system delivers dense metallurgical bonding, low dilution rates, excellent coating uniformity, and stable process repeatability for industrial-scale production. - Multi-Speed Intelligent Spindle Control
Supports multiple spindle speed modes and automatic speed adjustment, enabling processing of both large-diameter low-speed workpieces and small-diameter high-speed components. - Adaptive Hydraulic Tailstock System
The programmable hydraulic tailstock automatically adjusts pressure compensation according to thermal expansion and processing conditions, ensuring stable clamping force and preventing deformation. - High Integration and Full-Protection Structure
The enclosed integrated design improves operational safety, reduces metal powder leakage, protects operators, and creates a cleaner production environment. - Pinahusay na Kahusayan sa Pagproseso
Hybrid additive and subtractive manufacturing significantly shortens production cycles while improving coating precision and overall machining efficiency. - Flexible Industrial Applications
Suitable for shaft remanufacturing, hydraulic cylinder repair, roller surface strengthening, external cylindrical coating, and high-performance industrial component restoration.
| Pangalan ng Kagamitan | C636A Ultra-High-Speed Laser Cladding Composite Processing Additive System |
| Lakas ng Laser | ≤8KW |
| Uri ng Laser | Fiber Laser |
| Mekanismo ng Paggalaw | 4+3 Axes |
| Maximum Rotatable | 600mm |
| Bilis ng Spindle | X |
| Maximum na Kapasidad sa Pag-load | 3t |
| Maximum Rotation Diameter | 600mm |
| Haba ng Pagproseso | 3m |
| Ulitin ang Katumpakan ng Posisyon | ± 0.3mm |
| Deposition Efficiency | Hanggang 300cm³/min |
| Achievable Layer Thickness | 200-800μm |
| Rate ng Dilution ng substrate |
Mga kaso ng aplikasyon
- Substrate: provided by the customer, powder material: martensitic stainless steel
- Kabuuang haba ng ispesimen: 1000mm, panlabas na diameter: 217mm, kapal ng pader: 13.5mm, haba ng cladding: 940mm
- Continuous cladding time: 45min, cladding surface efficiency: 0.84 square meters/hour
- The change of circular runout before and after cladding is <0.10mm
- The change of straightness before and after cladding is <0.12mm
- There is no obvious oxidation on the surface of the cladding layer, and the coating is dense and metallic
- There are no cracks on the surface of the cladding layer
- Metallographic diagram of the cross section of the cladding layer
- The sample is directly fine-ground after cladding
- Microhardness test results: HV Vickers hardness, load 1kg, loading time 10s, the data are: 520, 526, 575, 565
- 1000 hours of cladding salt spray test results: no rust on the cladding surface
- Flat ultra-high-speed cladding sample
Mga Inirerekomendang Solusyon sa Advanced na Paggawa
Galugarin ang kaugnay na portfolio ng Greenstone ng mga high-performance industrial equipment, na ginawa upang umakma sa iyong mga layunin sa pagmamanupaktura sa laser cladding, DED additive manufacturing, laser cleaning, surface engineering, precision automation, at advanced material processing. Ang bawat solusyon ay estratehikong idinisenyo upang palawakin ang mga kakayahan sa produksyon, mapahusay ang kahusayan ng proseso, at suportahan ang scalable industrial innovation.
Mula sa mga modular laser system hanggang sa ganap na pinagsamang intelligent manufacturing platform, ang Greenstone ay nagbibigay sa mga customer ng magkakaugnay na teknolohiya na naghahatid ng higit na flexibility, precision, at operational excellence para sa modernong pandaigdigang kapaligiran sa pagmamanupaktura.
