Storformatssystem för additiv tillverkning av tunga metaller DED
Presentation av utrustningens egenskaper
Ocuco-landskapet Greenstone Large-Format High-Duty Laser Metal Deposition (LMD/DED) System is designed for research institutes and advanced manufacturing sectors—especially aerospace and high-performance materials—where large build volume, long-duration stability, and repeatable quality are essential. With a maximal byggstorlek på 1500 × 1000 × 1000 mm, it supports the fabrication and repair of large, high-value components such as aerospace load-bearing structural parts, high-temperature alloy thermal-end components, integral blisks/disks, and other critical parts.
Engineered for industrial-grade reliability, this platform combines motion accuracy with a robust process package to balance deposition efficiency and forming precision. The system supports flexible deposition strategies through compatibility with annular and 4-point nozzles, offering stable powder focusing, reduced powder sticking risk, and consistent processing performance.
A major differentiator is its design for upp till 240 timmars kontinuerlig drift. Through long-term optimization and validation, Greenstone addresses key challenges in extended DED processing—such as thermal protection, powder/dust protection, and wear resistance—to maintain stable output over long production cycles.
The integrated software architecture supports process data packages for common materials, one-click parameter calling, and intelligent functions such as datainsamling och feldiagnostik. The user-friendly control interface can be configured with optional modules including melt pool monitoring (CCD) och processimulering, helping users improve process traceability, stability, and production yield in both R&D and industrial deployment.
Large build volume (1500 × 1000 × 1000 mm): Enables large-part manufacturing, repair, and near-net-shape forming.
240-hour continuous operation capability: Optimized for long-duration runs with improved thermal, powder/dust protection, and wear resistance.
Process data package for common materials: Supports titanium alloys, nickel-based alloys, steels, etc. with one-click parameter calling for faster commissioning.
Balanserar effektivitet och precision: Stable powder focusing and consistent deposition quality for high-value parts.
Flexible powder feeding options: Stöder 2 / 5 / 6 powder feeders, enabling part printing, precision repair, and high-deposition-rate process development.
Intelligent software system: Data acquisition + fault diagnostics; easy-to-learn integrated control interface.
Optional advanced monitoring & simulation: konfigurerbar melt pool monitoring (CCD) och process simulation software to improve control and traceability.
| Artikel | Specifikation |
|---|---|
| Modell | GSTLDM-1500×1000×1000 mm |
| Max byggstorlek | 1500 × 1000 × 1000 mm |
| X/Y/Z-axelns positioneringsnoggrannhet | 0.08 mm |
| X/Y/Z-axelns repeteringspositioneringsnoggrannhet | 0.05 mm |
| Max förflyttningshastighet för X/Y/Z-axeln | 5 m / min |
| Styrsystem | 828D SL |
| Syreinnehåll | ≤ 50 ppm |
| Skyddsgas | Ar |
| Laserkraft | 4 kW / 6 kW |
| Tillämpliga material | Titanlegeringar, aluminiumlegeringar, nickelbaserade legeringar, järnbaserade legeringar, formstål, rostfritt stål, kopparlegeringar, låglegerade stål etc. |
Rekommenderade avancerade tillverkningslösningar
Utforska Greenstones relaterade portfölj av högpresterande industriell utrustning, konstruerad för att komplettera dina tillverkningsmål inom laserbeklädnad, additiv tillverkning med DED, laserrengöring, ytbehandling, precisionsautomation och avancerad materialbearbetning. Varje lösning är strategiskt utformad för att utöka produktionskapaciteten, förbättra processeffektiviteten och stödja skalbar industriell innovation.
Från modulära lasersystem till helt integrerade intelligenta tillverkningsplattformar förser Greenstone kunder med sammankopplade teknologier som ger större flexibilitet, precision och operativ excellens för moderna globala tillverkningsmiljöer.
