• Industrijski sistem za lasersko nanašanje kovin (LMD) in aditivni proizvodni sistem DED

    Predstavitev značilnosti opreme

    The G Metal+® Industrial Laser Cladding & Metal DED 3D Printing System is equipped with a high-performance multi-axis motion platform supporting expandable 4-axis and 5-axis configurations. The system integrates an independently developed automatic powder feeder, laser processing head, precision nozzle system, CNC motion control system, industrial water chiller and fiber laser source to provide stable and efficient industrial metal additive manufacturing capability.

    Značilnosti opreme
    • High-precision linear motion modules ensure excellent positioning accuracy, stable dynamic performance and reliable long-term operation.
    • The laser head and motion axis are positioned above the working platform, reducing load variation and minimizing powder and dust interference during processing.
    • Large working area supports repair and additive manufacturing of oversized industrial components and can be integrated with rotary tables or custom positioners.
    • Motion control system, laser source and powder feeder are centrally managed through an intelligent integrated control platform for higher automation efficiency.
    • Advanced PC-based CNC control system provides a more intuitive and user-friendly operating experience compared with conventional machine tool interfaces.
    • Industrial fieldbus communication architecture ensures high system integration, stable data transmission and low equipment failure rates.
    • Optional auxiliary systems such as coaxial visual monitoring, real-time melt pool observation and induction preheating can be integrated according to application requirements.
    Primeri uporabe

    The G Metal+® Industrial Laser Cladding & Metal DED 3D Printing System adopts a high-precision multi-axis motion architecture combined with rotary positioning systems to support laser cladding repair, metal additive manufacturing and near-net-shape forming applications.

    The system is widely used for high-value industrial components requiring strict control of oxidation, metallurgical bonding quality and dimensional precision, including oil & gas drilling tools, molds, mining equipment, power industry components, metallurgical parts and heavy industrial machinery.

    It is also suitable for metal direct energy deposition (DED) 3D printing, functional gradient material manufacturing, surface strengthening and remanufacturing repair of large metal parts, helping manufacturers reduce production costs, extend component service life and improve equipment reliability.

    Podporna oprema
    The G Metal+® series equipment consists of a three-axis (fourth and fifth axes can be expanded) motion mechanism built by electric cylinders, a self-developed automatic powder feeder, a laser head, a nozzle, a motion control system, a water cooler, a laser, etc.
    Podajalnik prahuLaserska glavaCoaxial nozzleSide axis nozzle
    Visoko natančen sistem za dovajanje prahu z dvojnim lijakom za lasersko oblaganje in aditivno proizvodnjo Industrijska ravna laserska glava za oblaganje za visoko precizno aditivno proizvodnjo in popravilo površin

    Ime opremeGeneral Laser Cladding Equipment
    Laserski tipVlaknasti/polprevodniški laser
    Pomožna delovna mizaPlatform, 800mm×600mm
    Laserska moč0.1-1kW / 1-10kW
    Max Workbench Load200kg
    Nestabilnost moči≤ ± 3%
    Stopnja dovajanja prahu1-400g / min
    Laserska valovna dolžina915 ± 10nm
    Učinkovitost nanašanja≥50 mm³/s
    Način delovanjaKontinuirano/modulirano
    Komunikacija na daljavoprofinet
    Motion Execution MechanismThree-axis Cartesian Robot
    SoftwareCAAM
    Ponovljivost gibanja± 0.2mm
    Rotary Tableneobvezno
    Delovno območje800 600 × × 500mm
    Okoljska zbornicaneobvezno
    DrugoCoaxial Imaging, Coaxial Illumination

    Priporočene napredne proizvodne rešitve

    Raziščite Greenstoneov portfelj visokozmogljive industrijske opreme, zasnovane tako, da dopolnjuje vaše proizvodne cilje na področju laserskega oblaganja, aditivne proizvodnje DED, laserskega čiščenja, površinskega inženiringa, precizne avtomatizacije in napredne obdelave materialov. Vsaka rešitev je strateško zasnovana za razširitev proizvodnih zmogljivosti, izboljšanje učinkovitosti procesov in podporo prilagodljivim industrijskim inovacijam.

    Od modularnih laserskih sistemov do popolnoma integriranih inteligentnih proizvodnih platform, Greenstone strankam zagotavlja medsebojno povezane tehnologije, ki zagotavljajo večjo prilagodljivost, natančnost in operativno odličnost za sodobna globalna proizvodna okolja.