Manufacturing and remanufacturing of high performance turbine parts

The turbine stator is a critical stationary component in turbines, typically positioned around the rotating parts, such as turbine blades. In contrast to the rotating blades, the stator remains fixed and serves two primary functions:

  1. Guiding the airflow to ensure it enters the turbine blades at the optimal angle and velocity.
  2. Converting the kinetic energy of the airflow into static pressure energy, enhancing the efficiency of energy extraction.

Manufactured from advanced materials like nickel-based superalloys or titanium alloys, turbine stators offer exceptional high-temperature resistancecorrosion resistance, and mechanical strength. Their precision-engineered design ensures optimal aerodynamic performance and thermal efficiency, contributing to the overall reliability and longevity of turbines in power generationaerospace, and industrial applications.

price on request

description

Main Functions and Characteristics of Turbine Stators

Guide Airflow

The turbine stator guides high-speed airflow along a predetermined path through its specialized geometry and flow channel design. This optimization of airflow characteristics enhances energy conversion efficiency.

Convert Kinetic Energy

As high-speed airflow passes through the turbine stator, the curved shape and flow channel design of the stator surface convert the kinetic energy of the airflow into static pressure energy. This conversion increases gas pressure, improving turbine performance.

Reduce Airflow Speed

The flow channel design of the turbine stator reduces the speed of the airflow, minimizing turbulence losses as the airflow exits the turbine. This reduction in speed enhances the overall efficiency of the turbine.

Adjust Flow

By modifying the geometry and flow channel design of the turbine stator, the flow and speed of the airflow can be precisely controlled. This adjustability allows for the optimization of turbine performance under varying operating conditions.

Heat-Resistant Materials

Turbine stators are typically manufactured from high-temperature alloys or other heat-resistant materials, ensuring stability and durability in high-temperature, high-pressure environments. These materials provide exceptional thermal resistancemechanical strength, and corrosion resistance.

Turbine Stator: Materials, Functions, and Applications

Materials

  • Inconel Alloys
  • Hastelloy Alloys
  • Stellite Alloys
  • Titanium Alloys
  • Nimonic Alloys

Main Functions

The turbine stator is a critical component in axial-flow turbines, used in applications such as jet enginespower generation turbines, and turbochargers. It consists of a series of stationary vanes or blades that direct the flow of high-energy gases onto the rotating turbine blades. This guidance optimizes the angle and velocity of the gases, enhancing the efficiency and performance of the turbine.

Application Fields

Aerospace Field

Turbine stators are widely used in aerospace engines, including jet engines and turbofan engines. They support the turbine blades, which rotate to drive the compressorturbine, and other related components, providing the necessary power to support aircraft flight.

Energy Industry

In the energy sector, turbine stators are utilized in steam turbines and gas turbines within various power generation units. They convert the thermal energy of gas or steam into mechanical energy, driving the generator rotor to produce electrical energy for power plants.

Industrial Field

In industrial applications, turbine stators are employed in various turbomachinery equipment, such as compressorsfans, and pumps. They facilitate the compressiontransportation, or circulation of fluids or gases, enabling power transmission and energy conversion in industrial production, manufacturing, and processing operations.

Energy Extraction Field

In energy extraction, turbine stators are used in equipment such as oil and gas extraction systems and hydroelectric power generation systems. By driving related machinery through rotation, they enhance energy extraction efficiency and productivity, ensuring sustainable and efficient energy production.

Transportation Field

Turbine stators are utilized in turbochargers for automobile engines to improve engine power and fuel efficiency. They are also employed in turbochargers for other transportation vehicles, such as trains and ships, to enhance performance and energy efficiency.

Shipbuilding Industry

In the shipbuilding industry, turbine stators are integral components in ship power systems, such as turbochargers and marine turbines. They provide the necessary power to drive ships, ensuring optimal performance and fuel economy in marine propulsion systems.

image gallery

Specifications

The above are the basic parameters of the product. Please contact us for details about the specific finished product parameters.

You Might Also Like

Natural Diamond Drill Bit

The Natural Diamond Drill Bit is a high-performance drilling tool

Ballas Diamond Drill Bit

The Ballas Diamond Drill Bit is a high-performance drilling tool

Natural Diamond Core Drill Bit/Sealed Core Drill Bit/PDC Core Drill Bit

The core drill bit is a specialized drilling tool designed

PDC Drill Bit/Diamond PDC Bit/Polycrystalline Diamond Compact Bit

The PDC (Polycrystalline Diamond Compact) drill bit is a highly

High performance carbide cutting tools customization and wholesale – Suitable for aerospace

Carbide cutting tools are essential in modern manufacturing, offering superior

Factory Wholesale Blades: Industrial Ventilation Impellers, Radiator Fan Blades, and Axial Fan Blades

The aluminum alloy fan impeller is a critical component in various industrial

Aluminum Alloy Fan Impeller: The Perfect Combination Of Lightness And High Efficiency

The aluminum alloy fan impeller is a critical component in various industrial

High-Temperature Alloy Precision Sheet Metal Fabrication: Laser Cutting for Heavy Processing of Aircraft Combustion Chamber Flame Tubes

The fabrication of aircraft combustion chamber flame tubes from high-temperature alloys is a critical