Sistema móvel robótico de reparo de revestimento a laser
Apresentação das características do equipamento
The mobile robotic laser cladding system offers unparalleled advantages when performing on-site cladding and surface restoration on components that cannot be disassembled or transported. By operating directly in the user’s workshop or production environment, the system supports a wide range of large and complex workpieces. When combined with various motion systems—such as rotary tables and positioners—it can efficiently process multi-specification and large-size components.
The mobile laser cladding solution consists of a plataforma móvel, fonte de laser de alta potência, vários tipos de laser cladding heads robô industrial de seis eixos, posicionador, resfriador de água, estabilizador de voltagem, alimentador de pó, and all necessary integrated control software and hardware. Together, these modules enable high-quality laser cladding and additive manufacturing on diverse types of workpiece surfaces.
This versatile system is engineered for industrial environments requiring flexible deployment, efficient field repair, and high-precision metallurgical bonding, making it an ideal choice for heavy machinery, petrochemical facilities, energy production, marine engineering, and large-scale manufacturing industries.
Alta integração
The system features a highly integrated mobile platform that allows convenient overall movement, lifting, transportation, and rapid deployment for on-site laser cladding operations. Ideal for scenarios requiring fast setup and flexible positioning.
Alta Adaptabilidade
Compatible with various motion systems—such as rotary tables and positioners—enabling efficient laser cladding of multi-specification and large-size workpieces. Suitable for complex geometries and diverse processing requirements.
Controle Inteligente
Equipped with a centralized intelligent control system offering powerful functions and user-friendly operation. Supports Importação de gráficos 2D/3D e no-programming workflows, significantly improving ease of use and processing efficiency.
alta estabilidade
Single-machine production capacity can reach 10 m² por diaapoio Operação contínua e estável 24 horas por dia, 7 dias por semana, making it well-suited for industrial-scale cladding applications.
Design modular
Rich configuration options allow integration of multiple laser brands and various cladding head structures, meeting processing needs for different workpiece types and application scenarios.
Excelente qualidade de moldagem
Advanced laser beam homogenization technology ensures molten pool consistency, producing high-quality cladding layers with a surface roughness as low as Ra ≤ 6.3 µm.
| Categoria | Especificação |
|---|---|
| Estrutura | Quadro Soldado |
| Poder do laser | 3–6 kW |
| Sistema de movimento | Six-Axis Industrial Robot + Mobile Platform |
| Espessura do revestimento | ≤ 2.5 mm (camada única) |
| Eficiência do revestimento | 0.3–1.6 m²/h |
| Funções | Revestimento a laser / Revestimento duro |
| Cabeçotes de revestimento | Coaxial Ring-Type / Multi-Point Needle-Type / Internal-Bore Nozzles |
| Sistema de controle | Controle PLC / Ensino online / Modo sem programação |
| Recursos opcionais | CCD Molten Pool Monitoring, Molten Pool Temperature Closed-Loop Control, Wire Feeding Modules (Cold Wire / Hot Wire), etc. |
Soluções de fabricação avançada recomendadas
Explore o portfólio de equipamentos industriais de alto desempenho da Greenstone, projetados para complementar seus objetivos de fabricação em revestimento a laser, manufatura aditiva DED, limpeza a laser, engenharia de superfícies, automação de precisão e processamento avançado de materiais. Cada solução é estrategicamente projetada para expandir as capacidades de produção, aumentar a eficiência do processo e apoiar a inovação industrial em escala.
Desde sistemas a laser modulares até plataformas de fabricação inteligente totalmente integradas, a Greenstone fornece aos clientes tecnologias interconectadas que oferecem maior flexibilidade, precisão e excelência operacional para ambientes de fabricação globais modernos.
