Bocal de revestimento a laser multicanal refrigerado a água personalizado (alimentação de pó estável em amplo ângulo)
Apresentação das características do equipamento
O processo de Greenstone Custom Multi-Channel Laser Cladding Nozzle is a high-performance powder-feeding solution engineered for demanding Revestimento a laser DED/LMD aplicações que requerem stable deposition across large working angles and consistent powder–laser alignment. Built around a precision multi-channel structure, this nozzle was validated through multi-dimensional simulation combined with real production testing to achieve excellent powder convergence e alta utilização de pó, helping deliver dense, reliable cladding results.
A key advantage of the Greenstone multi-channel design is its ability to maintain stable powder delivery during large angle and orientation changes (0°–180° processing range). This effectively reduces process deviation caused by gravity effects—preventing powder and laser from drifting out of alignment and improving repeatability in the cladding zone.
For complex parts and constrained work envelopes, the nozzle adopts a compact, robust mechanical structure that helps avoid interference at certain machining positions, improving accessibility and reducing the risk of “unreachable” cladding areas. The internal powder channels use high wear-resistant materials to slow performance degradation caused by high-speed powder erosion, extending service stability over long operating cycles.
To support long-duration production, the nozzle can be configured with multiple water-cooling ports for improved thermal control and continuous-process stability.
Important customization note: Isto é um custom-built product. The final configuration (interfaces, cooling layout, channel design, dimensions, etc.) is determined based on your application and system requirements. The appearance and structure of the delivered nozzle must follow Greenstone’s latest confirmed production version—all images/specs shown are Apenas para referência.
Powerful customization capability (project-based design): Multi-channel layout, interfaces, cooling ports, and key geometry can be tailored to your cladding head and process targets.
Stable powder feeding at wide processing angles: Designed to remain stable across major orientation changes, helping reduce gravity-induced powder/laser misalignment.
Excellent powder convergence: Precision internal structure improves powder focusing behavior for consistent deposition quality.
Alto aproveitamento da pólvora: Optimized convergence and alignment can improve efficiency (powder utilization listed até% 80).
Compact and robust structure: Helps avoid interference in certain positions, improving reachability and reducing failure risk from minor impacts.
Wear-resistant powder channels: Reduces performance drop caused by high-speed powder erosion, supporting longer-term stability.
Multi-port water cooling (configurable): Enhances thermal stability for long-duration processing.
| item | Especificação |
|---|---|
| Tipo de produto | Multi-Channel Laser Cladding Nozzle (Custom) |
| Modelo | DEDN-000004 |
| Potência do laser suportada | ≤ 6 kW |
| Processing Angle Range | 0 ° –180 ° |
| Powder Focus Distance | 13 – 16 mm |
| Tamanho de partícula de pó | 10–200 μm |
| Tamanho do ponto de pó | 4 mm |
| Powder Utilization | Até 80% |
| Peso | ~ 0.8 kg |
| Resfriamento | Multi-port water cooling (customizable) |
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