• Sistema automático de remanufatura por revestimento a laser de moldes e punções

    Apresentação das características do equipamento

    O processo de Greenstone G Automatic Glass Mold Punch Laser Cladding Repair System is specially developed for the precision repair, surface strengthening, and remanufacturing of glass mold punches. Designed for high-temperature and high-wear production environments, the system integrates advanced laser cladding technology, intelligent automation, and high-precision motion control to restore worn punch surfaces and significantly extend service life.

    Equipped with a five-axis CNC automation platform, intelligent process software, precision laser cladding heads, powder feeding systems, and customized nozzles, the equipment delivers stable, repeatable, and fully automated repair operations for punches of different sizes and geometries. The system supports high-performance alloy coatings and precision additive repair with excellent dimensional consistency, making it ideal for glass mold manufacturing, mold refurbishment, and surface engineering applications.

    Glass mold punches often operate under extreme temperatures, rapid forming cycles, and severe friction conditions, leading to surface wear, corrosion, pitting, and material loss. Traditional repair technologies such as plasma spraying and conventional welding struggle to provide long-term durability and precision. The Greenstone G Automatic Glass Mold Punch Laser Cladding Repair System offers a highly efficient and intelligent alternative for precision mold repair and surface remanufacturing.

    The system combines automated CNC motion control, precision laser energy management, and optimized metallurgical bonding technology to improve wear resistance, corrosion resistance, thermal stability, and overall mold service life while reducing repair costs and production downtime.

    Vantagens da tecnologia de revestimento a laser
    1. Resistência superior ao desgaste e à corrosão
      Laser cladding forms a dense metallurgical coating layer with excellent hardness, oxidation resistance, and corrosion protection, significantly improving punch durability under high-temperature working conditions.
    2. Precision Repair and Surface Restoration
      The system enables accurate repair of worn or damaged punch surfaces while maintaining dimensional precision and reducing material waste.
    3. Ligação Metalúrgica Forte
      The cladding layer achieves excellent metallurgical fusion with the substrate, featuring low dilution rates and high coating reliability for long-term operation.
    4. Low Heat Input and Minimal Deformation
      Compared with conventional welding processes, laser cladding minimizes thermal distortion and heat-affected zones, preserving mold accuracy and stability.
    5. Ampla compatibilidade de materiais
      Suitable for cast iron, copper alloy molds, tool steels, nickel-based alloys, cobalt-based alloys, and other high-performance materials used in glass mold production.
    6. High Efficiency and Reduced Production Costs
      High-speed laser cladding and automated process control shorten repair cycles, reduce downtime, and lower mold replacement costs.
    Vantagens do equipamento
    1. Fully Automated Five-Axis CNC Processing
      The intelligent five-axis motion platform automatically adapts to different punch geometries and sizes for high-precision repair operations.
    2. High-Precision Laser Cladding Control
      Advanced laser energy management accurately controls cladding thickness, bead geometry, and powder deposition for consistent repair quality.
    3. Intelligent Visual Monitoring System
      Real-time monitoring and process visualization allow operators to optimize parameters such as temperature, speed, and cladding thickness during operation.
    4. Configuração de processo flexível
      Supports multiple cladding materials, customized repair paths, and adjustable process parameters for different mold applications and production requirements.
    5. Stable and Reliable Industrial Operation
      The integrated software and hardware architecture ensures continuous operation, repeatability, and high production reliability in industrial manufacturing environments.
    6. Customized Laser Repair Solutions
      Greenstone provides customized laser cladding configurations, process optimization, and material solutions tailored to specific glass mold production requirements.
    nome do equipamentoSpecial Equipment for Laser Cladding and Repair of Die Punches
    Poder do laser4 kW
    Método de refrigeraçãoÁgua – refrigeração
    Modo de saídaSaída de acoplamento de fibra semicondutora
    Precisão na alimentação repetida de pó≤ ± 1%
    Potência estável<±2% (2h)
    Three – axis Stroke (XYZ)2000X700X700mm
    Output Size of Circular SpotAdjustable from 1.0 – 5.0mm
    Cabeça LaserMaximum laser power ≥ 8kW
    Faixa de ajuste de foco± 3mm
    Bocal de revestimentoBocal coaxial de quatro pontos
    Diâmetro mínimo do foco de pó2.5mm
    Alimentador de PóOptional 2 – 6 barrels
    Tamanho único3700X3000X2450mm
    Posicionador (Eixo de oscilação)0 – 180°, Rotating axis with infinite rotation
    Tamanho de MoldagemWithin 300x400x250mm
    AparênciaEnclosed by closed sheet metal
    Software de configuraçãoAutomatic path planning software, online monitoring software, five – axis simultaneous motion RTCP function

    Análise de caso de aplicação

    1. Import the punch digital model into the offline programming software to generate the five-axis cladding trajectory path;
    2. Use the post-processing software to process the trajectory path and import process data and other parameters;
    3. Use the laser cladding machine to automatically mass-produce the punch blanks;
    4. Put the cladding product into the sandbox for insulation;
    5. Perform the final mechanical finishing on the cooled punch to obtain the final punch product.
    Effect after laser claddingefeito de usinagem
    Other punch cladding effectsOther punch cladding effects

    Análise de caso de aplicação

    The cobalt-based alloy/nickel-based alloy strengthening layer is clad on the surface of the punch workpiece. The strengthening layer is metallurgically bonded to the substrate and has high density. It can significantly improve the workpiece’s high-temperature wear resistance and corrosion resistance, thereby increasing the product’s service life.

    Cobalt-based alloy strengthening layerNickel-based alloy strengthening layer

    Soluções de fabricação avançada recomendadas

    Explore o portfólio de equipamentos industriais de alto desempenho da Greenstone, projetados para complementar seus objetivos de fabricação em revestimento a laser, manufatura aditiva DED, limpeza a laser, engenharia de superfícies, automação de precisão e processamento avançado de materiais. Cada solução é estrategicamente projetada para expandir as capacidades de produção, aumentar a eficiência do processo e apoiar a inovação industrial em escala.

    Desde sistemas a laser modulares até plataformas de fabricação inteligente totalmente integradas, a Greenstone fornece aos clientes tecnologias interconectadas que oferecem maior flexibilidade, precisão e excelência operacional para ambientes de fabricação globais modernos.